Estimation of the residual stress on the thread root generated by thread rolling process

Yoshimoto had been presented a hypothesis concerning the fatigue strength of a bolt in bolt/nut assembly using Ishibashi's hypothesis on the relationship between the fatigue notch factor and the local stress distribution on the first thread root of a bolt mated with nut. By using Yoshimoto&...

Descripción completa

Guardado en:
Detalles Bibliográficos
Autores principales: Akihiro FURUKAWA, Masaya HAGIWARA
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2015
Materias:
Acceso en línea:https://doaj.org/article/0490f762ddb8408fbc04cc0bf194f601
Etiquetas: Agregar Etiqueta
Sin Etiquetas, Sea el primero en etiquetar este registro!
id oai:doaj.org-article:0490f762ddb8408fbc04cc0bf194f601
record_format dspace
spelling oai:doaj.org-article:0490f762ddb8408fbc04cc0bf194f6012021-11-26T06:27:48ZEstimation of the residual stress on the thread root generated by thread rolling process2187-974510.1299/mej.14-00293https://doaj.org/article/0490f762ddb8408fbc04cc0bf194f6012015-06-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/2/4/2_14-00293/_pdf/-char/enhttps://doaj.org/toc/2187-9745Yoshimoto had been presented a hypothesis concerning the fatigue strength of a bolt in bolt/nut assembly using Ishibashi's hypothesis on the relationship between the fatigue notch factor and the local stress distribution on the first thread root of a bolt mated with nut. By using Yoshimoto's hypothesis, the effect of the manufacturing process (sequence or order of thread rolling and heat treatment processes) on the fatigue strength can be explained in connection with the axial residual stress at the first thread root of a bolt as a change of mean stress level. However, this hypothesis has not yet been verified quantitatively since the axial residual stress which may exist locally around the thread root could neither be measured nor estimated with sufficient accuracy. This study aims to quantify the axial residual stress on the thread root generated by thread rolling process. For this purpose, a method for simulating thread rolling process by using 3D elastic-plastic FEM was proposed to estimate the axial residual stress distribution by using precisely determined material property. Calculated results for two types of test specimens, one is grooved specimen with larger root radius and the other is leadless bolt specimen having the same thread profile as M10×1.25 bolts, show that the axial compressive residual stress of 1000 MPa level is generated at the root of the specimens. Finally, the validity of the simulation was confirmed through the X-ray stress measurement for grooved specimen, and the fatigue tests for leadless bolt specimen.Akihiro FURUKAWAMasaya HAGIWARAThe Japan Society of Mechanical Engineersarticlefixing elementboltfatigue strengthyoshimoto's hypothesisresidual stressthread rootthread rolling3d fe analysisMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 2, Iss 4, Pp 14-00293-14-00293 (2015)
institution DOAJ
collection DOAJ
language EN
topic fixing element
bolt
fatigue strength
yoshimoto's hypothesis
residual stress
thread root
thread rolling
3d fe analysis
Mechanical engineering and machinery
TJ1-1570
spellingShingle fixing element
bolt
fatigue strength
yoshimoto's hypothesis
residual stress
thread root
thread rolling
3d fe analysis
Mechanical engineering and machinery
TJ1-1570
Akihiro FURUKAWA
Masaya HAGIWARA
Estimation of the residual stress on the thread root generated by thread rolling process
description Yoshimoto had been presented a hypothesis concerning the fatigue strength of a bolt in bolt/nut assembly using Ishibashi's hypothesis on the relationship between the fatigue notch factor and the local stress distribution on the first thread root of a bolt mated with nut. By using Yoshimoto's hypothesis, the effect of the manufacturing process (sequence or order of thread rolling and heat treatment processes) on the fatigue strength can be explained in connection with the axial residual stress at the first thread root of a bolt as a change of mean stress level. However, this hypothesis has not yet been verified quantitatively since the axial residual stress which may exist locally around the thread root could neither be measured nor estimated with sufficient accuracy. This study aims to quantify the axial residual stress on the thread root generated by thread rolling process. For this purpose, a method for simulating thread rolling process by using 3D elastic-plastic FEM was proposed to estimate the axial residual stress distribution by using precisely determined material property. Calculated results for two types of test specimens, one is grooved specimen with larger root radius and the other is leadless bolt specimen having the same thread profile as M10×1.25 bolts, show that the axial compressive residual stress of 1000 MPa level is generated at the root of the specimens. Finally, the validity of the simulation was confirmed through the X-ray stress measurement for grooved specimen, and the fatigue tests for leadless bolt specimen.
format article
author Akihiro FURUKAWA
Masaya HAGIWARA
author_facet Akihiro FURUKAWA
Masaya HAGIWARA
author_sort Akihiro FURUKAWA
title Estimation of the residual stress on the thread root generated by thread rolling process
title_short Estimation of the residual stress on the thread root generated by thread rolling process
title_full Estimation of the residual stress on the thread root generated by thread rolling process
title_fullStr Estimation of the residual stress on the thread root generated by thread rolling process
title_full_unstemmed Estimation of the residual stress on the thread root generated by thread rolling process
title_sort estimation of the residual stress on the thread root generated by thread rolling process
publisher The Japan Society of Mechanical Engineers
publishDate 2015
url https://doaj.org/article/0490f762ddb8408fbc04cc0bf194f601
work_keys_str_mv AT akihirofurukawa estimationoftheresidualstressonthethreadrootgeneratedbythreadrollingprocess
AT masayahagiwara estimationoftheresidualstressonthethreadrootgeneratedbythreadrollingprocess
_version_ 1718409759373131776