Ultrastrong catalyst-free polycrystalline diamond

Abstract Diamond is the hardest naturally occurring material found on earth but single crystal diamond is brittle due to the nature of catastrophic cleavage fracture. Polycrystalline diamond compact (PDC) materials are made by high pressure and high temperature (HPHT) technology. PDC materials have...

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Autores principales: Qiang Li, Guodong Zhan, Dong Li, Duanwei He, Timothy Eric Moellendick, Chinthaka P. Gooneratne, Alawi G. Alalsayednassir
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Publicado: Nature Portfolio 2020
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Acceso en línea:https://doaj.org/article/07ad08f101854b2b8939a3b04803ed39
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spelling oai:doaj.org-article:07ad08f101854b2b8939a3b04803ed392021-12-02T13:58:12ZUltrastrong catalyst-free polycrystalline diamond10.1038/s41598-020-79167-42045-2322https://doaj.org/article/07ad08f101854b2b8939a3b04803ed392020-12-01T00:00:00Zhttps://doi.org/10.1038/s41598-020-79167-4https://doaj.org/toc/2045-2322Abstract Diamond is the hardest naturally occurring material found on earth but single crystal diamond is brittle due to the nature of catastrophic cleavage fracture. Polycrystalline diamond compact (PDC) materials are made by high pressure and high temperature (HPHT) technology. PDC materials have been widely used in several industries. Wear resistance is a key material property that has long been pursued for its valuable industrial applications. However, the inevitable use of catalysts introduced by the conventional manufacturing process significantly reduces their end-use performance and limits many of their potential applications. In this work, an ultra-strong catalyst-free polycrystalline diamond compact material has been successfully synthesized through innovative ultra-high pressure and ultra-high temperature (UHPHT) technology. These results set up new industry records for wear resistance and thermal stability for PDC cutters utilized for drilling in the oil and gas industry. The new material also broke all single-crystal diamond indenters, suggesting that the new material is too hard to be measured by the current standard single-crystal diamond indentation method. This represents a major breakthrough in hard materials that can expand many potential scientific research and industrial applications.Qiang LiGuodong ZhanDong LiDuanwei HeTimothy Eric MoellendickChinthaka P. GooneratneAlawi G. AlalsayednassirNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 10, Iss 1, Pp 1-10 (2020)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Qiang Li
Guodong Zhan
Dong Li
Duanwei He
Timothy Eric Moellendick
Chinthaka P. Gooneratne
Alawi G. Alalsayednassir
Ultrastrong catalyst-free polycrystalline diamond
description Abstract Diamond is the hardest naturally occurring material found on earth but single crystal diamond is brittle due to the nature of catastrophic cleavage fracture. Polycrystalline diamond compact (PDC) materials are made by high pressure and high temperature (HPHT) technology. PDC materials have been widely used in several industries. Wear resistance is a key material property that has long been pursued for its valuable industrial applications. However, the inevitable use of catalysts introduced by the conventional manufacturing process significantly reduces their end-use performance and limits many of their potential applications. In this work, an ultra-strong catalyst-free polycrystalline diamond compact material has been successfully synthesized through innovative ultra-high pressure and ultra-high temperature (UHPHT) technology. These results set up new industry records for wear resistance and thermal stability for PDC cutters utilized for drilling in the oil and gas industry. The new material also broke all single-crystal diamond indenters, suggesting that the new material is too hard to be measured by the current standard single-crystal diamond indentation method. This represents a major breakthrough in hard materials that can expand many potential scientific research and industrial applications.
format article
author Qiang Li
Guodong Zhan
Dong Li
Duanwei He
Timothy Eric Moellendick
Chinthaka P. Gooneratne
Alawi G. Alalsayednassir
author_facet Qiang Li
Guodong Zhan
Dong Li
Duanwei He
Timothy Eric Moellendick
Chinthaka P. Gooneratne
Alawi G. Alalsayednassir
author_sort Qiang Li
title Ultrastrong catalyst-free polycrystalline diamond
title_short Ultrastrong catalyst-free polycrystalline diamond
title_full Ultrastrong catalyst-free polycrystalline diamond
title_fullStr Ultrastrong catalyst-free polycrystalline diamond
title_full_unstemmed Ultrastrong catalyst-free polycrystalline diamond
title_sort ultrastrong catalyst-free polycrystalline diamond
publisher Nature Portfolio
publishDate 2020
url https://doaj.org/article/07ad08f101854b2b8939a3b04803ed39
work_keys_str_mv AT qiangli ultrastrongcatalystfreepolycrystallinediamond
AT guodongzhan ultrastrongcatalystfreepolycrystallinediamond
AT dongli ultrastrongcatalystfreepolycrystallinediamond
AT duanweihe ultrastrongcatalystfreepolycrystallinediamond
AT timothyericmoellendick ultrastrongcatalystfreepolycrystallinediamond
AT chinthakapgooneratne ultrastrongcatalystfreepolycrystallinediamond
AT alawigalalsayednassir ultrastrongcatalystfreepolycrystallinediamond
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