A Constitutive Friction Law for Sheet-Bulk Metal Forming

Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, ve...

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Autores principales: Florian Beyer, Kai Willner
Formato: article
Lenguaje:EN
Publicado: Japanese Society of Tribologists 2016
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Acceso en línea:https://doaj.org/article/083468ee73b840b4bab78b594ce70e91
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spelling oai:doaj.org-article:083468ee73b840b4bab78b594ce70e912021-11-05T09:21:12ZA Constitutive Friction Law for Sheet-Bulk Metal Forming1881-219810.2474/trol.11.614https://doaj.org/article/083468ee73b840b4bab78b594ce70e912016-09-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/5/11_614/_pdf/-char/enhttps://doaj.org/toc/1881-2198Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, very high contact loads occur in bulk metal forming. Therefore, a friction law, which is applicable for a broad range of contact loads, is necessary, if such a process has to be modelled accurately with the finite element method. A friction law fulfilling this demand is identified with the use of an elastic-plastic half-space model. The half-space model is used to determine the normal contact of rough surfaces and it is validated with experiments. In order to highlight the impact of the identified friction law, a typical sheet-bulk metal forming process is taken into account in the framework of the finite element method.Florian BeyerKai WillnerJapanese Society of Tribologistsarticleconstitutive friction lawsimulationhalf-spacesheet-bulk metal formingfinite element methodorbital formingPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 5, Pp 614-622 (2016)
institution DOAJ
collection DOAJ
language EN
topic constitutive friction law
simulation
half-space
sheet-bulk metal forming
finite element method
orbital forming
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle constitutive friction law
simulation
half-space
sheet-bulk metal forming
finite element method
orbital forming
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Florian Beyer
Kai Willner
A Constitutive Friction Law for Sheet-Bulk Metal Forming
description Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, very high contact loads occur in bulk metal forming. Therefore, a friction law, which is applicable for a broad range of contact loads, is necessary, if such a process has to be modelled accurately with the finite element method. A friction law fulfilling this demand is identified with the use of an elastic-plastic half-space model. The half-space model is used to determine the normal contact of rough surfaces and it is validated with experiments. In order to highlight the impact of the identified friction law, a typical sheet-bulk metal forming process is taken into account in the framework of the finite element method.
format article
author Florian Beyer
Kai Willner
author_facet Florian Beyer
Kai Willner
author_sort Florian Beyer
title A Constitutive Friction Law for Sheet-Bulk Metal Forming
title_short A Constitutive Friction Law for Sheet-Bulk Metal Forming
title_full A Constitutive Friction Law for Sheet-Bulk Metal Forming
title_fullStr A Constitutive Friction Law for Sheet-Bulk Metal Forming
title_full_unstemmed A Constitutive Friction Law for Sheet-Bulk Metal Forming
title_sort constitutive friction law for sheet-bulk metal forming
publisher Japanese Society of Tribologists
publishDate 2016
url https://doaj.org/article/083468ee73b840b4bab78b594ce70e91
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AT kaiwillner aconstitutivefrictionlawforsheetbulkmetalforming
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