A Constitutive Friction Law for Sheet-Bulk Metal Forming
Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, ve...
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Japanese Society of Tribologists
2016
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oai:doaj.org-article:083468ee73b840b4bab78b594ce70e912021-11-05T09:21:12ZA Constitutive Friction Law for Sheet-Bulk Metal Forming1881-219810.2474/trol.11.614https://doaj.org/article/083468ee73b840b4bab78b594ce70e912016-09-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/5/11_614/_pdf/-char/enhttps://doaj.org/toc/1881-2198Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, very high contact loads occur in bulk metal forming. Therefore, a friction law, which is applicable for a broad range of contact loads, is necessary, if such a process has to be modelled accurately with the finite element method. A friction law fulfilling this demand is identified with the use of an elastic-plastic half-space model. The half-space model is used to determine the normal contact of rough surfaces and it is validated with experiments. In order to highlight the impact of the identified friction law, a typical sheet-bulk metal forming process is taken into account in the framework of the finite element method.Florian BeyerKai WillnerJapanese Society of Tribologistsarticleconstitutive friction lawsimulationhalf-spacesheet-bulk metal formingfinite element methodorbital formingPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 5, Pp 614-622 (2016) |
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DOAJ |
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constitutive friction law simulation half-space sheet-bulk metal forming finite element method orbital forming Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999 |
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constitutive friction law simulation half-space sheet-bulk metal forming finite element method orbital forming Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999 Florian Beyer Kai Willner A Constitutive Friction Law for Sheet-Bulk Metal Forming |
description |
Friction has a significant effect on metal forming both in economic and technical terms. This is especially true for sheet-bulk metal forming, which is a combination of bulk metal forming and sheet metal forming. Contact loads of sheet forming processes are typically low to moderate. In contrast, very high contact loads occur in bulk metal forming. Therefore, a friction law, which is applicable for a broad range of contact loads, is necessary, if such a process has to be modelled accurately with the finite element method. A friction law fulfilling this demand is identified with the use of an elastic-plastic half-space model. The half-space model is used to determine the normal contact of rough surfaces and it is validated with experiments. In order to highlight the impact of the identified friction law, a typical sheet-bulk metal forming process is taken into account in the framework of the finite element method. |
format |
article |
author |
Florian Beyer Kai Willner |
author_facet |
Florian Beyer Kai Willner |
author_sort |
Florian Beyer |
title |
A Constitutive Friction Law for Sheet-Bulk Metal Forming |
title_short |
A Constitutive Friction Law for Sheet-Bulk Metal Forming |
title_full |
A Constitutive Friction Law for Sheet-Bulk Metal Forming |
title_fullStr |
A Constitutive Friction Law for Sheet-Bulk Metal Forming |
title_full_unstemmed |
A Constitutive Friction Law for Sheet-Bulk Metal Forming |
title_sort |
constitutive friction law for sheet-bulk metal forming |
publisher |
Japanese Society of Tribologists |
publishDate |
2016 |
url |
https://doaj.org/article/083468ee73b840b4bab78b594ce70e91 |
work_keys_str_mv |
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