Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations

Closed-loop processes are widely used in the chemical industry, for example in separation processes to recycle waste streams. However, the recycled streams represent a source of instability, especially when the overall system suffers a (desirable or undesirable) change in the operating conditions. I...

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Autores principales: Mike Bothe, Nicole Lutters, Eugeny Y. Kenig
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Publicado: AIDIC Servizi S.r.l. 2021
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spelling oai:doaj.org-article:0847a91ce8584f8d9f842655600c27962021-11-15T21:47:51ZExamination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations10.3303/CET21881172283-9216https://doaj.org/article/0847a91ce8584f8d9f842655600c27962021-11-01T00:00:00Zhttps://www.cetjournal.it/index.php/cet/article/view/11910https://doaj.org/toc/2283-9216Closed-loop processes are widely used in the chemical industry, for example in separation processes to recycle waste streams. However, the recycled streams represent a source of instability, especially when the overall system suffers a (desirable or undesirable) change in the operating conditions. In this case, the time required to reach a steady state is significantly longer, because of oscillations encountered in the leaving stream characteristics. The dimensions of such oscillations can reach high and even hazardous values, even if the new steady state is reached in a safe operating condition. This is why the knowledge of the dynamic closed-loop process behavior is essential to prevent hazardous situations. In this work, a general rate-based model of a closed-loop chemical absorption process is presented and the results of dynamic simulations are compared with published experimental data on absorption of carbon dioxide with aqueous monoethanolamine solution. The periphery is considered using dynamic models of the liquid distributors, the liquid holdup in the bottom of the columns as well as of the relevant heat exchangers and pipelines. Based on the simulations, the influence of different closed-loop process elements on the dynamic behavior of the overall configuration can be evaluated, enabling a cause-effect analysis of hazardous situations.Mike BotheNicole LuttersEugeny Y. KenigAIDIC Servizi S.r.l.articleChemical engineeringTP155-156Computer engineering. Computer hardwareTK7885-7895ENChemical Engineering Transactions, Vol 88 (2021)
institution DOAJ
collection DOAJ
language EN
topic Chemical engineering
TP155-156
Computer engineering. Computer hardware
TK7885-7895
spellingShingle Chemical engineering
TP155-156
Computer engineering. Computer hardware
TK7885-7895
Mike Bothe
Nicole Lutters
Eugeny Y. Kenig
Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
description Closed-loop processes are widely used in the chemical industry, for example in separation processes to recycle waste streams. However, the recycled streams represent a source of instability, especially when the overall system suffers a (desirable or undesirable) change in the operating conditions. In this case, the time required to reach a steady state is significantly longer, because of oscillations encountered in the leaving stream characteristics. The dimensions of such oscillations can reach high and even hazardous values, even if the new steady state is reached in a safe operating condition. This is why the knowledge of the dynamic closed-loop process behavior is essential to prevent hazardous situations. In this work, a general rate-based model of a closed-loop chemical absorption process is presented and the results of dynamic simulations are compared with published experimental data on absorption of carbon dioxide with aqueous monoethanolamine solution. The periphery is considered using dynamic models of the liquid distributors, the liquid holdup in the bottom of the columns as well as of the relevant heat exchangers and pipelines. Based on the simulations, the influence of different closed-loop process elements on the dynamic behavior of the overall configuration can be evaluated, enabling a cause-effect analysis of hazardous situations.
format article
author Mike Bothe
Nicole Lutters
Eugeny Y. Kenig
author_facet Mike Bothe
Nicole Lutters
Eugeny Y. Kenig
author_sort Mike Bothe
title Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
title_short Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
title_full Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
title_fullStr Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
title_full_unstemmed Examination of Hazardous Situations in Industrial Closed-Loop Processes Using Dynamic Simulations
title_sort examination of hazardous situations in industrial closed-loop processes using dynamic simulations
publisher AIDIC Servizi S.r.l.
publishDate 2021
url https://doaj.org/article/0847a91ce8584f8d9f842655600c2796
work_keys_str_mv AT mikebothe examinationofhazardoussituationsinindustrialclosedloopprocessesusingdynamicsimulations
AT nicolelutters examinationofhazardoussituationsinindustrialclosedloopprocessesusingdynamicsimulations
AT eugenyykenig examinationofhazardoussituationsinindustrialclosedloopprocessesusingdynamicsimulations
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