Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor

Hydrodynamic cavitation (HC) has been widely considered a promising technique for industrial-scale process intensifications. The effectiveness of HC is determined by the performance of hydrodynamic cavitation reactors (HCRs). The advanced rotational HCRs (ARHCRs) proposed recently have shown superio...

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Autores principales: Xun Sun, Ze Yang, Xuesong Wei, Yang Tao, Grzegorz Boczkaj, Joon Yong Yoon, Xiaoxu Xuan, Songying Chen
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Publicado: Elsevier 2021
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spelling oai:doaj.org-article:0a7a114d20404f95af97be375baa81862021-12-02T04:59:44ZMulti-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor1350-417710.1016/j.ultsonch.2021.105771https://doaj.org/article/0a7a114d20404f95af97be375baa81862021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S1350417721003138https://doaj.org/toc/1350-4177Hydrodynamic cavitation (HC) has been widely considered a promising technique for industrial-scale process intensifications. The effectiveness of HC is determined by the performance of hydrodynamic cavitation reactors (HCRs). The advanced rotational HCRs (ARHCRs) proposed recently have shown superior performance in various applications, while the research on the structural optimization is still absent. The present study, for the first time, identifies optimal structures of the cavitation generation units of a representative ARHCR by combining genetic algorithm (GA) and computational fluid dynamics, with the objectives of maximizing the total vapor volume, Vvapor , and minimizing the total torque of the rotor wall, M→z . Four important geometrical factors, namely, diameter (D), interaction distance (s), height (h), and inclination angle (θ), were specified as the design variables. Two high-performance fitness functions for Vvapor and M→z were established from a central composite design with 25 cases. After performing 10,001 simulations of GA, a Pareto front with 1630 non-dominated points was obtained. The results reveal that the values of s and θ of the Pareto front concentrated on their lower (i.e., 1.5 mm) and upper limits (i.e., 18.75°), respectively, while the values of D and h were scattered in their variation regions. In comparison to the original model, a representative global optimal point increased the Vvapor by 156% and decreased the M→z by 14%. The corresponding improved mechanism was revealed by analyzing the flow field. The findings of this work can strongly support the fundamental understanding, design, and application of ARHCRs for process intensifications.Xun SunZe YangXuesong WeiYang TaoGrzegorz BoczkajJoon Yong YoonXiaoxu XuanSongying ChenElsevierarticleHydrodynamic cavitation reactorMulti-objective optimizationCGU structureGenetic algorithmProcess intensificationComputational fluid dynamicsChemistryQD1-999Acoustics. SoundQC221-246ENUltrasonics Sonochemistry, Vol 80, Iss , Pp 105771- (2021)
institution DOAJ
collection DOAJ
language EN
topic Hydrodynamic cavitation reactor
Multi-objective optimization
CGU structure
Genetic algorithm
Process intensification
Computational fluid dynamics
Chemistry
QD1-999
Acoustics. Sound
QC221-246
spellingShingle Hydrodynamic cavitation reactor
Multi-objective optimization
CGU structure
Genetic algorithm
Process intensification
Computational fluid dynamics
Chemistry
QD1-999
Acoustics. Sound
QC221-246
Xun Sun
Ze Yang
Xuesong Wei
Yang Tao
Grzegorz Boczkaj
Joon Yong Yoon
Xiaoxu Xuan
Songying Chen
Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
description Hydrodynamic cavitation (HC) has been widely considered a promising technique for industrial-scale process intensifications. The effectiveness of HC is determined by the performance of hydrodynamic cavitation reactors (HCRs). The advanced rotational HCRs (ARHCRs) proposed recently have shown superior performance in various applications, while the research on the structural optimization is still absent. The present study, for the first time, identifies optimal structures of the cavitation generation units of a representative ARHCR by combining genetic algorithm (GA) and computational fluid dynamics, with the objectives of maximizing the total vapor volume, Vvapor , and minimizing the total torque of the rotor wall, M→z . Four important geometrical factors, namely, diameter (D), interaction distance (s), height (h), and inclination angle (θ), were specified as the design variables. Two high-performance fitness functions for Vvapor and M→z were established from a central composite design with 25 cases. After performing 10,001 simulations of GA, a Pareto front with 1630 non-dominated points was obtained. The results reveal that the values of s and θ of the Pareto front concentrated on their lower (i.e., 1.5 mm) and upper limits (i.e., 18.75°), respectively, while the values of D and h were scattered in their variation regions. In comparison to the original model, a representative global optimal point increased the Vvapor by 156% and decreased the M→z by 14%. The corresponding improved mechanism was revealed by analyzing the flow field. The findings of this work can strongly support the fundamental understanding, design, and application of ARHCRs for process intensifications.
format article
author Xun Sun
Ze Yang
Xuesong Wei
Yang Tao
Grzegorz Boczkaj
Joon Yong Yoon
Xiaoxu Xuan
Songying Chen
author_facet Xun Sun
Ze Yang
Xuesong Wei
Yang Tao
Grzegorz Boczkaj
Joon Yong Yoon
Xiaoxu Xuan
Songying Chen
author_sort Xun Sun
title Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
title_short Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
title_full Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
title_fullStr Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
title_full_unstemmed Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
title_sort multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor
publisher Elsevier
publishDate 2021
url https://doaj.org/article/0a7a114d20404f95af97be375baa8186
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