Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative

There has been high demand for personal protective equipment (PPE) during the COVID-19 pandemic, especially N95 respirators. Unfortunately, at the early stage of the pandemic, the supply could not meet the demand for N95 respirators, leading to a shortage and unsafe reuse of this form of PPE. We dev...

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Autores principales: Erica Martelly, Charles Li, Kenji Shimada
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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N95
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Acceso en línea:https://doaj.org/article/0adbe092bdd749b5b22b2c404832a6da
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spelling oai:doaj.org-article:0adbe092bdd749b5b22b2c404832a6da2021-11-25T18:16:13ZMoldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative10.3390/ma142270821996-1944https://doaj.org/article/0adbe092bdd749b5b22b2c404832a6da2021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/7082https://doaj.org/toc/1996-1944There has been high demand for personal protective equipment (PPE) during the COVID-19 pandemic, especially N95 respirators. Unfortunately, at the early stage of the pandemic, the supply could not meet the demand for N95 respirators, leading to a shortage and unsafe reuse of this form of PPE. We developed the Moldable Mask to ease the demand for N95 respirators by creating a 3D-printed mask that uses a piece of N95 material as a filter. A sheet of N95 material could be used or one N95 respirator to be turned into two masks. The main feature of the mask is the ability to easily mold it in hot water to create a custom fit for each user. It can also be easily assembled at home with affordable materials. The final mask design was qualitatively fit tested on 13 subjects, with all subjects showing an improvement in fit with the hot water molding technique and 10 (77%) subjects passing the fit test. This shows that the Moldable Mask is a viable option for a safe, affordable N95 alternative when N95 mask supply is strained.Erica MartellyCharles LiKenji ShimadaMDPI AGarticlemaskpersonal protective equipmentN953D printingcustomizationTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 7082, p 7082 (2021)
institution DOAJ
collection DOAJ
language EN
topic mask
personal protective equipment
N95
3D printing
customization
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle mask
personal protective equipment
N95
3D printing
customization
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Erica Martelly
Charles Li
Kenji Shimada
Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
description There has been high demand for personal protective equipment (PPE) during the COVID-19 pandemic, especially N95 respirators. Unfortunately, at the early stage of the pandemic, the supply could not meet the demand for N95 respirators, leading to a shortage and unsafe reuse of this form of PPE. We developed the Moldable Mask to ease the demand for N95 respirators by creating a 3D-printed mask that uses a piece of N95 material as a filter. A sheet of N95 material could be used or one N95 respirator to be turned into two masks. The main feature of the mask is the ability to easily mold it in hot water to create a custom fit for each user. It can also be easily assembled at home with affordable materials. The final mask design was qualitatively fit tested on 13 subjects, with all subjects showing an improvement in fit with the hot water molding technique and 10 (77%) subjects passing the fit test. This shows that the Moldable Mask is a viable option for a safe, affordable N95 alternative when N95 mask supply is strained.
format article
author Erica Martelly
Charles Li
Kenji Shimada
author_facet Erica Martelly
Charles Li
Kenji Shimada
author_sort Erica Martelly
title Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
title_short Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
title_full Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
title_fullStr Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
title_full_unstemmed Moldable Mask: A Reusable, Hot Water Moldable, Additively Manufactured Mask to Be Used as an N95 Alternative
title_sort moldable mask: a reusable, hot water moldable, additively manufactured mask to be used as an n95 alternative
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/0adbe092bdd749b5b22b2c404832a6da
work_keys_str_mv AT ericamartelly moldablemaskareusablehotwatermoldableadditivelymanufacturedmasktobeusedasann95alternative
AT charlesli moldablemaskareusablehotwatermoldableadditivelymanufacturedmasktobeusedasann95alternative
AT kenjishimada moldablemaskareusablehotwatermoldableadditivelymanufacturedmasktobeusedasann95alternative
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