Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets

Abstract Novel methods for advancing reliability testing of photovoltaic (PV) modules and materials have recently been developed. Combined-accelerated stress testing (C-AST) is one such method which has demonstrated reliable reproduction of some field-failures which were not reproducible by standard...

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Autores principales: Michael Owen-Bellini, Stephanie L. Moffitt, Archana Sinha, Ashley M. Maes, Joseph J. Meert, Todd Karin, Chris Takacs, Donald R. Jenket, James Y. Hartley, David C. Miller, Peter Hacke, Laura T. Schelhas
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Publicado: Nature Portfolio 2021
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spelling oai:doaj.org-article:0ba06c187c5a4bfab8830bd63c78ff1e2021-12-02T13:50:49ZTowards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets10.1038/s41598-021-81381-72045-2322https://doaj.org/article/0ba06c187c5a4bfab8830bd63c78ff1e2021-01-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-81381-7https://doaj.org/toc/2045-2322Abstract Novel methods for advancing reliability testing of photovoltaic (PV) modules and materials have recently been developed. Combined-accelerated stress testing (C-AST) is one such method which has demonstrated reliable reproduction of some field-failures which were not reproducible by standard certification tests. To increase confidence and assist in the development of C-AST, and other new testing protocols, it is important to validate that the failure modes observed and mechanisms induced are representative of those observed in the field, and not the product of unrealistic stress conditions. Here we outline a method using appropriate materials characterization and modelling to validate the failure mechanisms induced in C-AST such that we can increase confidence in the test protocol. The method is demonstrated by applying it to a known cracking failure of a specific polyamide (PA)-based backsheet material. We found that the failure of the PA-based backsheet was a result of a combination of stress factors. Photo-oxidation from ultra-violet (UV) radiation exposure caused a reduction in fracture toughness, which ultimately lead to the cracking failure. We show that the chemical and structural changes observed in the backsheet following C-AST aging were also observed in field-aged samples. These results increase confidence that the conditions applied in C-AST are representative of the field and demonstrates our approach to validating the failure mechanisms induced.Michael Owen-BelliniStephanie L. MoffittArchana SinhaAshley M. MaesJoseph J. MeertTodd KarinChris TakacsDonald R. JenketJames Y. HartleyDavid C. MillerPeter HackeLaura T. SchelhasNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-13 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Michael Owen-Bellini
Stephanie L. Moffitt
Archana Sinha
Ashley M. Maes
Joseph J. Meert
Todd Karin
Chris Takacs
Donald R. Jenket
James Y. Hartley
David C. Miller
Peter Hacke
Laura T. Schelhas
Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
description Abstract Novel methods for advancing reliability testing of photovoltaic (PV) modules and materials have recently been developed. Combined-accelerated stress testing (C-AST) is one such method which has demonstrated reliable reproduction of some field-failures which were not reproducible by standard certification tests. To increase confidence and assist in the development of C-AST, and other new testing protocols, it is important to validate that the failure modes observed and mechanisms induced are representative of those observed in the field, and not the product of unrealistic stress conditions. Here we outline a method using appropriate materials characterization and modelling to validate the failure mechanisms induced in C-AST such that we can increase confidence in the test protocol. The method is demonstrated by applying it to a known cracking failure of a specific polyamide (PA)-based backsheet material. We found that the failure of the PA-based backsheet was a result of a combination of stress factors. Photo-oxidation from ultra-violet (UV) radiation exposure caused a reduction in fracture toughness, which ultimately lead to the cracking failure. We show that the chemical and structural changes observed in the backsheet following C-AST aging were also observed in field-aged samples. These results increase confidence that the conditions applied in C-AST are representative of the field and demonstrates our approach to validating the failure mechanisms induced.
format article
author Michael Owen-Bellini
Stephanie L. Moffitt
Archana Sinha
Ashley M. Maes
Joseph J. Meert
Todd Karin
Chris Takacs
Donald R. Jenket
James Y. Hartley
David C. Miller
Peter Hacke
Laura T. Schelhas
author_facet Michael Owen-Bellini
Stephanie L. Moffitt
Archana Sinha
Ashley M. Maes
Joseph J. Meert
Todd Karin
Chris Takacs
Donald R. Jenket
James Y. Hartley
David C. Miller
Peter Hacke
Laura T. Schelhas
author_sort Michael Owen-Bellini
title Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
title_short Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
title_full Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
title_fullStr Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
title_full_unstemmed Towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
title_sort towards validation of combined-accelerated stress testing through failure analysis of polyamide-based photovoltaic backsheets
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/0ba06c187c5a4bfab8830bd63c78ff1e
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