Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings

In order to improve the microstructure and properties of hot spraying coating for bearing of high speed rolling mill,induction remelting was carried out on the Ni60A coating which was prepared on the surface of GCr15 Bearing Steel by high energy flame spraying.The porosity,microstructure and microha...

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Autores principales: Fang XIE, Changsheng ZHAI, Songshan YAN, Rui HU, Chunxia XU
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Publicado: Hebei University of Science and Technology 2021
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spelling oai:doaj.org-article:0cc2161537dc4feaac5000436205108f2021-11-23T07:08:58ZEffect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings1008-154210.7535/hbkd.2021yx04004https://doaj.org/article/0cc2161537dc4feaac5000436205108f2021-08-01T00:00:00Zhttp://xuebao.hebust.edu.cn/hbkjdx/ch/reader/create_pdf.aspx?file_no=b202104004&flag=1&journal_https://doaj.org/toc/1008-1542In order to improve the microstructure and properties of hot spraying coating for bearing of high speed rolling mill,induction remelting was carried out on the Ni60A coating which was prepared on the surface of GCr15 Bearing Steel by high energy flame spraying.The porosity,microstructure and microhardness of the coating before and after induction remelting were analyzed comparatively by metallographic microscope,scanning electron microscope,X-ray diffractometer and microhardness tester.The effect of induction remelting on the microstructure and microhardness of the coating and interface was investigated.The results show that the porosity of nickel based coating prepared by high energy flame spraying is as high as 509%,and there are many surface pore defects,as well as there are obvious interface cracks and pore defects at the interface between the coating and the substrate,showing typical mechanical bonding and poor interface bonding properties.However,after the induction remelting,the microstructure of the coating is dense,the porosity is only 027%,the defects of the coating are obviously reduced,and the bonding interface between the coating and the substrate shows strong metallurgical fusion characteristics.Additionally,the amount of hard phase in the coating increases significantly,and the microhardness of the coating and interface is greatly improved.Therefore,the induction remelting process can not only improve the surface quality of hot spraying coating for high-speed rolling mill bearings,but also improve the interface bonding characteristics of the coating.The application of induction remelting technology can improve the coating surface structure property,and it may be used in the surface strenthening of high-speed rolling mill bearings for some point.Fang XIEChangsheng ZHAISongshan YANRui HUChunxia XUHebei University of Science and Technologyarticlematerial surface and interface; induction remelting; bearing of high speed rolling mill; nickel based coating; microstructureTechnologyTZHJournal of Hebei University of Science and Technology, Vol 42, Iss 4, Pp 345-351 (2021)
institution DOAJ
collection DOAJ
language ZH
topic material surface and interface; induction remelting; bearing of high speed rolling mill; nickel based coating; microstructure
Technology
T
spellingShingle material surface and interface; induction remelting; bearing of high speed rolling mill; nickel based coating; microstructure
Technology
T
Fang XIE
Changsheng ZHAI
Songshan YAN
Rui HU
Chunxia XU
Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
description In order to improve the microstructure and properties of hot spraying coating for bearing of high speed rolling mill,induction remelting was carried out on the Ni60A coating which was prepared on the surface of GCr15 Bearing Steel by high energy flame spraying.The porosity,microstructure and microhardness of the coating before and after induction remelting were analyzed comparatively by metallographic microscope,scanning electron microscope,X-ray diffractometer and microhardness tester.The effect of induction remelting on the microstructure and microhardness of the coating and interface was investigated.The results show that the porosity of nickel based coating prepared by high energy flame spraying is as high as 509%,and there are many surface pore defects,as well as there are obvious interface cracks and pore defects at the interface between the coating and the substrate,showing typical mechanical bonding and poor interface bonding properties.However,after the induction remelting,the microstructure of the coating is dense,the porosity is only 027%,the defects of the coating are obviously reduced,and the bonding interface between the coating and the substrate shows strong metallurgical fusion characteristics.Additionally,the amount of hard phase in the coating increases significantly,and the microhardness of the coating and interface is greatly improved.Therefore,the induction remelting process can not only improve the surface quality of hot spraying coating for high-speed rolling mill bearings,but also improve the interface bonding characteristics of the coating.The application of induction remelting technology can improve the coating surface structure property,and it may be used in the surface strenthening of high-speed rolling mill bearings for some point.
format article
author Fang XIE
Changsheng ZHAI
Songshan YAN
Rui HU
Chunxia XU
author_facet Fang XIE
Changsheng ZHAI
Songshan YAN
Rui HU
Chunxia XU
author_sort Fang XIE
title Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
title_short Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
title_full Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
title_fullStr Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
title_full_unstemmed Effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
title_sort effect of induction remelting on microstructure and properties of hot spraying coating for high speed rolling mill bearings
publisher Hebei University of Science and Technology
publishDate 2021
url https://doaj.org/article/0cc2161537dc4feaac5000436205108f
work_keys_str_mv AT fangxie effectofinductionremeltingonmicrostructureandpropertiesofhotsprayingcoatingforhighspeedrollingmillbearings
AT changshengzhai effectofinductionremeltingonmicrostructureandpropertiesofhotsprayingcoatingforhighspeedrollingmillbearings
AT songshanyan effectofinductionremeltingonmicrostructureandpropertiesofhotsprayingcoatingforhighspeedrollingmillbearings
AT ruihu effectofinductionremeltingonmicrostructureandpropertiesofhotsprayingcoatingforhighspeedrollingmillbearings
AT chunxiaxu effectofinductionremeltingonmicrostructureandpropertiesofhotsprayingcoatingforhighspeedrollingmillbearings
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