Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials

This study investigates the effects of interface edge configuration on the stress distribution near the edge of a ceramics/metal joint system interface using numerical thermal elastoplastic analysis. Finite element bonded dissimilar models were employed, which consisted of an elastic material to rep...

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Autores principales: Syunsuke MURAOKA, Reiichi TOKUMOTO, Yuki NAKAYAMA, Takashi TOMINAGA, Masayoshi TATENO
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2019
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Acceso en línea:https://doaj.org/article/0f008fa7bff94793a5471ebaa85568cb
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spelling oai:doaj.org-article:0f008fa7bff94793a5471ebaa85568cb2021-11-29T05:43:34ZEffect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials2187-974510.1299/mej.18-00561https://doaj.org/article/0f008fa7bff94793a5471ebaa85568cb2019-03-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/6/3/6_18-00561/_pdf/-char/enhttps://doaj.org/toc/2187-9745This study investigates the effects of interface edge configuration on the stress distribution near the edge of a ceramics/metal joint system interface using numerical thermal elastoplastic analysis. Finite element bonded dissimilar models were employed, which consisted of an elastic material to represent the ceramics and an elastoplastic material in the case of the metal. In this finite element method (FEM) study, it was assumed that silicon nitride and nickel were bonded at high temperatures and cooled slowly. The thermal elastoplastic behavior on the free surface of the ceramic side near the edge of the interface was determined numerically. The dependence of thermal elastoplastic behavior on geometrical interfacial configuration was also clarified numerically using FEM models with various interface edge configurations. Results of the numerical analysis were compared with the dependence of practical tensile bonding strength on the interface edge angle of a silicon nitride/nickel joints system bonded at 780°C, with the same interface shape as that of the analytical model. The practical tensile bonding strength was improved by setting the optimum interface shape. The optimum interface shape was obtained by determining the effects of the interface wedge angle on practical tensile bonding strength. Results of thermal elastoplastic analysis for the FEM model and fracture patterns suggest that an appropriate interface shape can reduce thermal residual stress near the interface edges on the ceramic side.Syunsuke MURAOKAReiichi TOKUMOTOYuki NAKAYAMATakashi TOMINAGAMasayoshi TATENOThe Japan Society of Mechanical Engineersarticleceramicsstress relaxationthermal stressedge anglethermal elastoplastic analysisMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 6, Iss 3, Pp 18-00561-18-00561 (2019)
institution DOAJ
collection DOAJ
language EN
topic ceramics
stress relaxation
thermal stress
edge angle
thermal elastoplastic analysis
Mechanical engineering and machinery
TJ1-1570
spellingShingle ceramics
stress relaxation
thermal stress
edge angle
thermal elastoplastic analysis
Mechanical engineering and machinery
TJ1-1570
Syunsuke MURAOKA
Reiichi TOKUMOTO
Yuki NAKAYAMA
Takashi TOMINAGA
Masayoshi TATENO
Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
description This study investigates the effects of interface edge configuration on the stress distribution near the edge of a ceramics/metal joint system interface using numerical thermal elastoplastic analysis. Finite element bonded dissimilar models were employed, which consisted of an elastic material to represent the ceramics and an elastoplastic material in the case of the metal. In this finite element method (FEM) study, it was assumed that silicon nitride and nickel were bonded at high temperatures and cooled slowly. The thermal elastoplastic behavior on the free surface of the ceramic side near the edge of the interface was determined numerically. The dependence of thermal elastoplastic behavior on geometrical interfacial configuration was also clarified numerically using FEM models with various interface edge configurations. Results of the numerical analysis were compared with the dependence of practical tensile bonding strength on the interface edge angle of a silicon nitride/nickel joints system bonded at 780°C, with the same interface shape as that of the analytical model. The practical tensile bonding strength was improved by setting the optimum interface shape. The optimum interface shape was obtained by determining the effects of the interface wedge angle on practical tensile bonding strength. Results of thermal elastoplastic analysis for the FEM model and fracture patterns suggest that an appropriate interface shape can reduce thermal residual stress near the interface edges on the ceramic side.
format article
author Syunsuke MURAOKA
Reiichi TOKUMOTO
Yuki NAKAYAMA
Takashi TOMINAGA
Masayoshi TATENO
author_facet Syunsuke MURAOKA
Reiichi TOKUMOTO
Yuki NAKAYAMA
Takashi TOMINAGA
Masayoshi TATENO
author_sort Syunsuke MURAOKA
title Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
title_short Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
title_full Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
title_fullStr Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
title_full_unstemmed Effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
title_sort effect of interface edge angle on stress distribution near the interface edge of bonded dissimilar materials
publisher The Japan Society of Mechanical Engineers
publishDate 2019
url https://doaj.org/article/0f008fa7bff94793a5471ebaa85568cb
work_keys_str_mv AT syunsukemuraoka effectofinterfaceedgeangleonstressdistributionneartheinterfaceedgeofbondeddissimilarmaterials
AT reiichitokumoto effectofinterfaceedgeangleonstressdistributionneartheinterfaceedgeofbondeddissimilarmaterials
AT yukinakayama effectofinterfaceedgeangleonstressdistributionneartheinterfaceedgeofbondeddissimilarmaterials
AT takashitominaga effectofinterfaceedgeangleonstressdistributionneartheinterfaceedgeofbondeddissimilarmaterials
AT masayoshitateno effectofinterfaceedgeangleonstressdistributionneartheinterfaceedgeofbondeddissimilarmaterials
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