Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process

This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building...

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Autores principales: August Lehrecke, Cody Tucker, Xiliu Yang, Piotr Baszynski, Hanaa Dahy
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/0fe0eb6a99514f36a8347b723ddbd5f4
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spelling oai:doaj.org-article:0fe0eb6a99514f36a8347b723ddbd5f42021-11-25T16:42:34ZTailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process10.3390/app1122109892076-3417https://doaj.org/article/0fe0eb6a99514f36a8347b723ddbd5f42021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10989https://doaj.org/toc/2076-3417This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building materials, which gain efficiency from fabrication techniques enabling controlled fibre direction and placement in tune with load-bearing requirements. These techniques have evolved closely with industrial textile processes. However, increased focus on automation within FRP fabrication processes have overlooked potential key benefits presented by some lesser-known traditional techniques of fibre arrangement. This research explores the process of traditional bobbin lace-making and applies it in a computer-aided design and fabrication process of a small-scale structural demonstrator in the form of a chair. The research exposes qualities that can expand the design space of FRPs, as well as speculates about the potential automation of the process. In addition, Natural Fibre-Reinforced Polymers (NFRP) are investigated as a sustainable and human-friendly alternative to more popular carbon and glass FRPs.August LehreckeCody TuckerXiliu YangPiotr BaszynskiHanaa DahyMDPI AGarticlebiocompositesbobbin lacenatural fibre-reinforced polymersNFRPmoldlessdigital fabricationTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10989, p 10989 (2021)
institution DOAJ
collection DOAJ
language EN
topic biocomposites
bobbin lace
natural fibre-reinforced polymers
NFRP
moldless
digital fabrication
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle biocomposites
bobbin lace
natural fibre-reinforced polymers
NFRP
moldless
digital fabrication
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
description This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building materials, which gain efficiency from fabrication techniques enabling controlled fibre direction and placement in tune with load-bearing requirements. These techniques have evolved closely with industrial textile processes. However, increased focus on automation within FRP fabrication processes have overlooked potential key benefits presented by some lesser-known traditional techniques of fibre arrangement. This research explores the process of traditional bobbin lace-making and applies it in a computer-aided design and fabrication process of a small-scale structural demonstrator in the form of a chair. The research exposes qualities that can expand the design space of FRPs, as well as speculates about the potential automation of the process. In addition, Natural Fibre-Reinforced Polymers (NFRP) are investigated as a sustainable and human-friendly alternative to more popular carbon and glass FRPs.
format article
author August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
author_facet August Lehrecke
Cody Tucker
Xiliu Yang
Piotr Baszynski
Hanaa Dahy
author_sort August Lehrecke
title Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_short Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_full Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_fullStr Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_full_unstemmed Tailored Lace: Moldless Fabrication of 3D Bio-Composite Structures through an Integrative Design and Fabrication Process
title_sort tailored lace: moldless fabrication of 3d bio-composite structures through an integrative design and fabrication process
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/0fe0eb6a99514f36a8347b723ddbd5f4
work_keys_str_mv AT augustlehrecke tailoredlacemoldlessfabricationof3dbiocompositestructuresthroughanintegrativedesignandfabricationprocess
AT codytucker tailoredlacemoldlessfabricationof3dbiocompositestructuresthroughanintegrativedesignandfabricationprocess
AT xiliuyang tailoredlacemoldlessfabricationof3dbiocompositestructuresthroughanintegrativedesignandfabricationprocess
AT piotrbaszynski tailoredlacemoldlessfabricationof3dbiocompositestructuresthroughanintegrativedesignandfabricationprocess
AT hanaadahy tailoredlacemoldlessfabricationof3dbiocompositestructuresthroughanintegrativedesignandfabricationprocess
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