Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite

This work presents the wire-EDM of WC-Co composite and optimization of process parameters using an integrated technique of response surface methodology (RSM), Vise Kriterijumska Optimizacija Kompromisno Resenje (VIKOR) and artificial bee colony (ABC) algorithm to obtain the best set of machinability...

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Autor principal: Gupta Kapil
Formato: article
Lenguaje:EN
Publicado: University of Belgrade - Faculty of Mechanical Engineering, Belgrade 2021
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Acceso en línea:https://doaj.org/article/10c215a3f0f34a34a619f0d9532393e4
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spelling oai:doaj.org-article:10c215a3f0f34a34a619f0d9532393e42021-12-05T21:01:46ZIntelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite1451-20922406-128X10.5937/fme2103756Ghttps://doaj.org/article/10c215a3f0f34a34a619f0d9532393e42021-01-01T00:00:00Zhttps://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2021/1451-20922103756G.pdfhttps://doaj.org/toc/1451-2092https://doaj.org/toc/2406-128XThis work presents the wire-EDM of WC-Co composite and optimization of process parameters using an integrated technique of response surface methodology (RSM), Vise Kriterijumska Optimizacija Kompromisno Resenje (VIKOR) and artificial bee colony (ABC) algorithm to obtain the best set of machinability indicators. Wire feed (WF), servo voltage (SV), pulse off-time (Pon) and pulse on-time (Poff) are the variable process parameters, whereas root mean square roughness (Rq), average surface roughness (Ra) and material removal rate (MRR) are the machinability indicators considered in the present work. A total of twenty nine experiments have been conducted based on Box Behnken design (BBD) technique of response surface methodology. VIKOR has been used for normalization of responses and followed by solving empirical models using ABC algorithm to obtain optimized process parameters setting. WF-12 m/min, SV-65V, Pon-116 µs, Poff-20 µs are the optimum wire-EDM parameters obtained by intelligent RSM-VIKOR-ABC technique that produced best values of Ra-4.51 µm, Rq-5.64 µm, MRR-0.061 mm3 /min simultaneously. The validation test confirmed an improvement up to 15% in the response characteristics which proved the effectiveness of this novel hybrid technique for optimization. The optimum parameter setting is for ready industrial reference to attain best surface quality and process productivity for WC-Co composite machining by wire-EDM.Gupta KapilUniversity of Belgrade - Faculty of Mechanical Engineering, Belgradearticlecompositeoptimizationsurface roughnessvikorwireedmEngineering (General). Civil engineering (General)TA1-2040Mechanics of engineering. Applied mechanicsTA349-359ENFME Transactions, Vol 49, Iss 3, Pp 756-763 (2021)
institution DOAJ
collection DOAJ
language EN
topic composite
optimization
surface roughness
vikor
wireedm
Engineering (General). Civil engineering (General)
TA1-2040
Mechanics of engineering. Applied mechanics
TA349-359
spellingShingle composite
optimization
surface roughness
vikor
wireedm
Engineering (General). Civil engineering (General)
TA1-2040
Mechanics of engineering. Applied mechanics
TA349-359
Gupta Kapil
Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
description This work presents the wire-EDM of WC-Co composite and optimization of process parameters using an integrated technique of response surface methodology (RSM), Vise Kriterijumska Optimizacija Kompromisno Resenje (VIKOR) and artificial bee colony (ABC) algorithm to obtain the best set of machinability indicators. Wire feed (WF), servo voltage (SV), pulse off-time (Pon) and pulse on-time (Poff) are the variable process parameters, whereas root mean square roughness (Rq), average surface roughness (Ra) and material removal rate (MRR) are the machinability indicators considered in the present work. A total of twenty nine experiments have been conducted based on Box Behnken design (BBD) technique of response surface methodology. VIKOR has been used for normalization of responses and followed by solving empirical models using ABC algorithm to obtain optimized process parameters setting. WF-12 m/min, SV-65V, Pon-116 µs, Poff-20 µs are the optimum wire-EDM parameters obtained by intelligent RSM-VIKOR-ABC technique that produced best values of Ra-4.51 µm, Rq-5.64 µm, MRR-0.061 mm3 /min simultaneously. The validation test confirmed an improvement up to 15% in the response characteristics which proved the effectiveness of this novel hybrid technique for optimization. The optimum parameter setting is for ready industrial reference to attain best surface quality and process productivity for WC-Co composite machining by wire-EDM.
format article
author Gupta Kapil
author_facet Gupta Kapil
author_sort Gupta Kapil
title Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
title_short Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
title_full Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
title_fullStr Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
title_full_unstemmed Intelligent optimization of wire-EDM parameters for surface roughness and material removal rate while machining WC-Co composite
title_sort intelligent optimization of wire-edm parameters for surface roughness and material removal rate while machining wc-co composite
publisher University of Belgrade - Faculty of Mechanical Engineering, Belgrade
publishDate 2021
url https://doaj.org/article/10c215a3f0f34a34a619f0d9532393e4
work_keys_str_mv AT guptakapil intelligentoptimizationofwireedmparametersforsurfaceroughnessandmaterialremovalratewhilemachiningwccocomposite
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