Grindability of carbon fiber reinforced polymer using CNT biological lubricant

Abstract Carbon fiber-reinforced polymer (CFRP) easily realizes the integrated manufacturing of components with high specific strength and stiffness, and it has become the preferred material in the aerospace field. Grinding is the key approach to realize precision parts and matching the positioning...

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Autores principales: Teng Gao, Yanbin Zhang, Changhe Li, Yiqi Wang, Qinglong An, Bo Liu, Zafar Said, Shubham Sharma
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Lenguaje:EN
Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/12c658067a214a97b9ab50e42880931a
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spelling oai:doaj.org-article:12c658067a214a97b9ab50e42880931a2021-11-21T12:23:27ZGrindability of carbon fiber reinforced polymer using CNT biological lubricant10.1038/s41598-021-02071-y2045-2322https://doaj.org/article/12c658067a214a97b9ab50e42880931a2021-11-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-02071-yhttps://doaj.org/toc/2045-2322Abstract Carbon fiber-reinforced polymer (CFRP) easily realizes the integrated manufacturing of components with high specific strength and stiffness, and it has become the preferred material in the aerospace field. Grinding is the key approach to realize precision parts and matching the positioning surface for assembly and precision. Hygroscopicity limits the application of flood lubrication in CFRP grinding, and dry grinding leads to large force, surface deterioration, and wheel clogging. To solve the above technical bottleneck, this study explored the grindability and frictional behavior of CNT biological lubricant MQL through grinding experiments and friction-wear tests. Results showed that the CNT biological lubricant reduced the friction coefficient by 53.47% compared with dry condition, showing optimal and durable antifriction characteristics. The new lubrication was beneficial to suppressing the removal of multifiber block debris, tensile fracture, and tensile-shear fracture, with the advantages of tribological properties and material removal behavior, the tangential and normal grinding force, and the specific grinding energy were reduced by 40.41%, 31.46%, and 55.78%, respectively, compared with dry grinding. The proposed method reduced surface roughness and obtained the optimal surface morphology by preventing burrs, fiber pull-out, and resin smearing, and wheel clogging was prevented by temperature reduction and lubricating oil film formation. S a and S q of the CNT biological lubricant were reduced by 8.4% and 7.9%, respectively, compared with dry grinding. This study provides a practical basis for further application of CNT biological lubricant in CFRP grinding.Teng GaoYanbin ZhangChanghe LiYiqi WangQinglong AnBo LiuZafar SaidShubham SharmaNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-14 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Teng Gao
Yanbin Zhang
Changhe Li
Yiqi Wang
Qinglong An
Bo Liu
Zafar Said
Shubham Sharma
Grindability of carbon fiber reinforced polymer using CNT biological lubricant
description Abstract Carbon fiber-reinforced polymer (CFRP) easily realizes the integrated manufacturing of components with high specific strength and stiffness, and it has become the preferred material in the aerospace field. Grinding is the key approach to realize precision parts and matching the positioning surface for assembly and precision. Hygroscopicity limits the application of flood lubrication in CFRP grinding, and dry grinding leads to large force, surface deterioration, and wheel clogging. To solve the above technical bottleneck, this study explored the grindability and frictional behavior of CNT biological lubricant MQL through grinding experiments and friction-wear tests. Results showed that the CNT biological lubricant reduced the friction coefficient by 53.47% compared with dry condition, showing optimal and durable antifriction characteristics. The new lubrication was beneficial to suppressing the removal of multifiber block debris, tensile fracture, and tensile-shear fracture, with the advantages of tribological properties and material removal behavior, the tangential and normal grinding force, and the specific grinding energy were reduced by 40.41%, 31.46%, and 55.78%, respectively, compared with dry grinding. The proposed method reduced surface roughness and obtained the optimal surface morphology by preventing burrs, fiber pull-out, and resin smearing, and wheel clogging was prevented by temperature reduction and lubricating oil film formation. S a and S q of the CNT biological lubricant were reduced by 8.4% and 7.9%, respectively, compared with dry grinding. This study provides a practical basis for further application of CNT biological lubricant in CFRP grinding.
format article
author Teng Gao
Yanbin Zhang
Changhe Li
Yiqi Wang
Qinglong An
Bo Liu
Zafar Said
Shubham Sharma
author_facet Teng Gao
Yanbin Zhang
Changhe Li
Yiqi Wang
Qinglong An
Bo Liu
Zafar Said
Shubham Sharma
author_sort Teng Gao
title Grindability of carbon fiber reinforced polymer using CNT biological lubricant
title_short Grindability of carbon fiber reinforced polymer using CNT biological lubricant
title_full Grindability of carbon fiber reinforced polymer using CNT biological lubricant
title_fullStr Grindability of carbon fiber reinforced polymer using CNT biological lubricant
title_full_unstemmed Grindability of carbon fiber reinforced polymer using CNT biological lubricant
title_sort grindability of carbon fiber reinforced polymer using cnt biological lubricant
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/12c658067a214a97b9ab50e42880931a
work_keys_str_mv AT tenggao grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT yanbinzhang grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT changheli grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT yiqiwang grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT qinglongan grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT boliu grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT zafarsaid grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
AT shubhamsharma grindabilityofcarbonfiberreinforcedpolymerusingcntbiologicallubricant
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