Smart TPE Materials Based on Recycled Rubber Shred

Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite ma...

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Autores principales: Klaudia Toczek, Magdalena Lipińska, Joanna Pietrasik
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:12e2e092efec4c419db2e6dea652b9e02021-11-11T17:49:40ZSmart TPE Materials Based on Recycled Rubber Shred10.3390/ma142162371996-1944https://doaj.org/article/12e2e092efec4c419db2e6dea652b9e02021-10-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6237https://doaj.org/toc/1996-1944Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite materials. To avoid the deterioration of static mechanical properties after mixing recycled EPDM rubber shred (RS) with thermoplastic elastomers, they were partially cured using dicumyl peroxide. The peroxide curing was the most effective for a rubber shred/Engage 8180 blend, where the highest cure rate index (CRI), 1.88 dNm⋅min<sup>−1</sup>, was observed. The curing caused an approximately 4-fold increase of tensile strength (TS) values for EPDM rubber shred/thermoplastic elastomer blend to the level acceptable for the rubber industry compared with an uncured blend. The incorporation of EPDM rubber shred changed thermoplastic elastomers’ viscoelastic behavior, increasing the values of storage (G′) and loss (G″) modulus. The lowest viscosity of molten Engage 8411 during mixing led to higher compatibility of rubber shred RS/8411 blend, as confirmed by analysis of Cole-Cole plots and the blend morphology. All rubber shred RS/TPE blends showed the shape memory behavior. For the RS/Engage 8452 blend, the highest shape fixity (F) value (94%) was observed, while the shape recovery (RR) was 87%. Studies confirmed that the intelligent materials with shape memory effect could be obtained via selectively chosen thermoplastic elastomers; ethylene-1-octene as a binder for recycled EPDM. Prepared recycled TPE/rubber shred blends can be successfully reused due to their viscoelastic and mechanical properties. Therefore, such a concept can be potentially interesting for the rubber industry.Klaudia ToczekMagdalena LipińskaJoanna PietrasikMDPI AGarticleshape memory materialsmaterial recyclingethylene-1-octene thermoplastic elastomersrubber shredspolymer blendsTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6237, p 6237 (2021)
institution DOAJ
collection DOAJ
language EN
topic shape memory materials
material recycling
ethylene-1-octene thermoplastic elastomers
rubber shreds
polymer blends
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle shape memory materials
material recycling
ethylene-1-octene thermoplastic elastomers
rubber shreds
polymer blends
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Klaudia Toczek
Magdalena Lipińska
Joanna Pietrasik
Smart TPE Materials Based on Recycled Rubber Shred
description Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite materials. To avoid the deterioration of static mechanical properties after mixing recycled EPDM rubber shred (RS) with thermoplastic elastomers, they were partially cured using dicumyl peroxide. The peroxide curing was the most effective for a rubber shred/Engage 8180 blend, where the highest cure rate index (CRI), 1.88 dNm⋅min<sup>−1</sup>, was observed. The curing caused an approximately 4-fold increase of tensile strength (TS) values for EPDM rubber shred/thermoplastic elastomer blend to the level acceptable for the rubber industry compared with an uncured blend. The incorporation of EPDM rubber shred changed thermoplastic elastomers’ viscoelastic behavior, increasing the values of storage (G′) and loss (G″) modulus. The lowest viscosity of molten Engage 8411 during mixing led to higher compatibility of rubber shred RS/8411 blend, as confirmed by analysis of Cole-Cole plots and the blend morphology. All rubber shred RS/TPE blends showed the shape memory behavior. For the RS/Engage 8452 blend, the highest shape fixity (F) value (94%) was observed, while the shape recovery (RR) was 87%. Studies confirmed that the intelligent materials with shape memory effect could be obtained via selectively chosen thermoplastic elastomers; ethylene-1-octene as a binder for recycled EPDM. Prepared recycled TPE/rubber shred blends can be successfully reused due to their viscoelastic and mechanical properties. Therefore, such a concept can be potentially interesting for the rubber industry.
format article
author Klaudia Toczek
Magdalena Lipińska
Joanna Pietrasik
author_facet Klaudia Toczek
Magdalena Lipińska
Joanna Pietrasik
author_sort Klaudia Toczek
title Smart TPE Materials Based on Recycled Rubber Shred
title_short Smart TPE Materials Based on Recycled Rubber Shred
title_full Smart TPE Materials Based on Recycled Rubber Shred
title_fullStr Smart TPE Materials Based on Recycled Rubber Shred
title_full_unstemmed Smart TPE Materials Based on Recycled Rubber Shred
title_sort smart tpe materials based on recycled rubber shred
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/12e2e092efec4c419db2e6dea652b9e0
work_keys_str_mv AT klaudiatoczek smarttpematerialsbasedonrecycledrubbershred
AT magdalenalipinska smarttpematerialsbasedonrecycledrubbershred
AT joannapietrasik smarttpematerialsbasedonrecycledrubbershred
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