Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters

Hybridization of CSP plants with alternative energy sources (fuels) represents a means to improve flexibility of operation, power dispatchability and utilization factor of the plant. New generation CSP plants make use of molten salts as Heat Transfer Fluid (HTF) besides Thermal Energy Storage (TES)...

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Autores principales: Alberto Giaconia, Irena Balog, Giampaolo Caputo
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:15c8e885f57241d8a32e397d1ceaa6072021-11-25T17:27:33ZHybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters10.3390/en142276521996-1073https://doaj.org/article/15c8e885f57241d8a32e397d1ceaa6072021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1073/14/22/7652https://doaj.org/toc/1996-1073Hybridization of CSP plants with alternative energy sources (fuels) represents a means to improve flexibility of operation, power dispatchability and utilization factor of the plant. New generation CSP plants make use of molten salts as Heat Transfer Fluid (HTF) besides Thermal Energy Storage (TES) medium. Therefore, proper interfaces should be developed to effectively transfer the heat from the back-up source to the molten salt. This paper presents the results obtained in the experimental validation of an innovative gas-fueled Molten Salt Heater (MSH) prototype. The objective of this research is to validate the MSH design, where the specific properties of molten salts (compared to other HTFs, e.g., thermal oils) have to be taken into account. The developed reduced-scale MSH (90 kW thermal) consists of a heat exchanger with the molten salt flowing inside finned tubes cross-flowed with the hot flue gas generated in an upstream combustion chamber. LPG or a biogas-like mixture has been used as gas fuel. Experimental results have been obtained with two different molten salt mixtures: the “solar salt” binary mixture (NaNO<sub>3</sub>/KNO<sub>3</sub>, 60/40%w) typically used in CSP applications (up to 565 °C) and the ternary mixture known as Hitec XL<sup>®</sup> containing sodium/potassium/calcium nitrates (NaNO<sub>3</sub>/KNO<sub>3</sub>/Ca(NO<sub>3</sub>)<sub>2</sub>, 15/43/42%w) characterized by lower freezing temperatures. Experimental tests have been carried out changing some operative parameters like the flow rate of the molten salt (0.45–0.94 kg/s), the inlet temperatures of the molten salt (303–445 °C) and of the hot gas (596–632 °C). For both molten salt mixtures, it was demonstrated that heat transfer correlations based on the Dittus-Boelter equation allow to predict experimental results with <10% deviation between experimental and theoretical values of the heat transfer coefficient.Alberto GiaconiaIrena BalogGiampaolo CaputoMDPI AGarticleconcentrating solar power (CSP)heat transfer fluidsmolten saltbinary and ternary nitrate mixtureshybridization of CSP plantsmolten salt heaterTechnologyTENEnergies, Vol 14, Iss 7652, p 7652 (2021)
institution DOAJ
collection DOAJ
language EN
topic concentrating solar power (CSP)
heat transfer fluids
molten salt
binary and ternary nitrate mixtures
hybridization of CSP plants
molten salt heater
Technology
T
spellingShingle concentrating solar power (CSP)
heat transfer fluids
molten salt
binary and ternary nitrate mixtures
hybridization of CSP plants
molten salt heater
Technology
T
Alberto Giaconia
Irena Balog
Giampaolo Caputo
Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
description Hybridization of CSP plants with alternative energy sources (fuels) represents a means to improve flexibility of operation, power dispatchability and utilization factor of the plant. New generation CSP plants make use of molten salts as Heat Transfer Fluid (HTF) besides Thermal Energy Storage (TES) medium. Therefore, proper interfaces should be developed to effectively transfer the heat from the back-up source to the molten salt. This paper presents the results obtained in the experimental validation of an innovative gas-fueled Molten Salt Heater (MSH) prototype. The objective of this research is to validate the MSH design, where the specific properties of molten salts (compared to other HTFs, e.g., thermal oils) have to be taken into account. The developed reduced-scale MSH (90 kW thermal) consists of a heat exchanger with the molten salt flowing inside finned tubes cross-flowed with the hot flue gas generated in an upstream combustion chamber. LPG or a biogas-like mixture has been used as gas fuel. Experimental results have been obtained with two different molten salt mixtures: the “solar salt” binary mixture (NaNO<sub>3</sub>/KNO<sub>3</sub>, 60/40%w) typically used in CSP applications (up to 565 °C) and the ternary mixture known as Hitec XL<sup>®</sup> containing sodium/potassium/calcium nitrates (NaNO<sub>3</sub>/KNO<sub>3</sub>/Ca(NO<sub>3</sub>)<sub>2</sub>, 15/43/42%w) characterized by lower freezing temperatures. Experimental tests have been carried out changing some operative parameters like the flow rate of the molten salt (0.45–0.94 kg/s), the inlet temperatures of the molten salt (303–445 °C) and of the hot gas (596–632 °C). For both molten salt mixtures, it was demonstrated that heat transfer correlations based on the Dittus-Boelter equation allow to predict experimental results with <10% deviation between experimental and theoretical values of the heat transfer coefficient.
format article
author Alberto Giaconia
Irena Balog
Giampaolo Caputo
author_facet Alberto Giaconia
Irena Balog
Giampaolo Caputo
author_sort Alberto Giaconia
title Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
title_short Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
title_full Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
title_fullStr Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
title_full_unstemmed Hybridization of CSP Plants: Characterization of a Molten Salt Heater for Binary and Ternary Nitrate Salt Mixtures Fueled with Gas/Biogas Heaters
title_sort hybridization of csp plants: characterization of a molten salt heater for binary and ternary nitrate salt mixtures fueled with gas/biogas heaters
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/15c8e885f57241d8a32e397d1ceaa607
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AT irenabalog hybridizationofcspplantscharacterizationofamoltensaltheaterforbinaryandternarynitratesaltmixturesfueledwithgasbiogasheaters
AT giampaolocaputo hybridizationofcspplantscharacterizationofamoltensaltheaterforbinaryandternarynitratesaltmixturesfueledwithgasbiogasheaters
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