Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography

Welding, a key technology in the shipbuilding industry, is mostly performed by hand, owing to the complex structure and shape of production blocks. This manual welding requires a variety of working postures, which have become an important determinant of the worker’s workload and, consequently, assem...

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Autores principales: So-Yeon Baek, Jong-Ho Nam
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/1a342b38310b4d52afd1df4b6a19b566
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spelling oai:doaj.org-article:1a342b38310b4d52afd1df4b6a19b5662021-11-25T18:04:22ZPhysical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography10.3390/jmse91112112077-1312https://doaj.org/article/1a342b38310b4d52afd1df4b6a19b5662021-11-01T00:00:00Zhttps://www.mdpi.com/2077-1312/9/11/1211https://doaj.org/toc/2077-1312Welding, a key technology in the shipbuilding industry, is mostly performed by hand, owing to the complex structure and shape of production blocks. This manual welding requires a variety of working postures, which have become an important determinant of the worker’s workload and, consequently, assembly man-hours. Currently, major shipyards calculate welding man-hours by reflecting the welding factor, which is defined as the working time consumed in the welding process. A set of welding factors is known to be based on the accumulated experience in shipyards, whereas the verification or derivation process for these factors is not disclosed or available. This study proposed a method for quantitatively calculating work difficulty for welding positions based on the working posture in a process where the posture acts as an important variable. Standard welding positions reflecting the actual welding work at shipyards were established. A physiological assessment method was used to propose the physical welding factor by analyzing the measured muscle activity. The validity of the proposed method was verified by comparing the results of a musculoskeletal simulation package and shipyard welding factors. The proposed method can be readily applied to other fields in which workers’ physical activities are involved.So-Yeon BaekJong-Ho NamMDPI AGarticlewelding factorworking posturestandard welding positionelectromyographymuscle activityshipbuilding assembly processNaval architecture. Shipbuilding. Marine engineeringVM1-989OceanographyGC1-1581ENJournal of Marine Science and Engineering, Vol 9, Iss 1211, p 1211 (2021)
institution DOAJ
collection DOAJ
language EN
topic welding factor
working posture
standard welding position
electromyography
muscle activity
shipbuilding assembly process
Naval architecture. Shipbuilding. Marine engineering
VM1-989
Oceanography
GC1-1581
spellingShingle welding factor
working posture
standard welding position
electromyography
muscle activity
shipbuilding assembly process
Naval architecture. Shipbuilding. Marine engineering
VM1-989
Oceanography
GC1-1581
So-Yeon Baek
Jong-Ho Nam
Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
description Welding, a key technology in the shipbuilding industry, is mostly performed by hand, owing to the complex structure and shape of production blocks. This manual welding requires a variety of working postures, which have become an important determinant of the worker’s workload and, consequently, assembly man-hours. Currently, major shipyards calculate welding man-hours by reflecting the welding factor, which is defined as the working time consumed in the welding process. A set of welding factors is known to be based on the accumulated experience in shipyards, whereas the verification or derivation process for these factors is not disclosed or available. This study proposed a method for quantitatively calculating work difficulty for welding positions based on the working posture in a process where the posture acts as an important variable. Standard welding positions reflecting the actual welding work at shipyards were established. A physiological assessment method was used to propose the physical welding factor by analyzing the measured muscle activity. The validity of the proposed method was verified by comparing the results of a musculoskeletal simulation package and shipyard welding factors. The proposed method can be readily applied to other fields in which workers’ physical activities are involved.
format article
author So-Yeon Baek
Jong-Ho Nam
author_facet So-Yeon Baek
Jong-Ho Nam
author_sort So-Yeon Baek
title Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
title_short Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
title_full Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
title_fullStr Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
title_full_unstemmed Physical Welding Factors for Reclassified Welding Positions in Shipbuilding Assembly Process Based on Muscle Activity Measured by Surface Electromyography
title_sort physical welding factors for reclassified welding positions in shipbuilding assembly process based on muscle activity measured by surface electromyography
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/1a342b38310b4d52afd1df4b6a19b566
work_keys_str_mv AT soyeonbaek physicalweldingfactorsforreclassifiedweldingpositionsinshipbuildingassemblyprocessbasedonmuscleactivitymeasuredbysurfaceelectromyography
AT jonghonam physicalweldingfactorsforreclassifiedweldingpositionsinshipbuildingassemblyprocessbasedonmuscleactivitymeasuredbysurfaceelectromyography
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