Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension

To extend tool service life, several types of tapping tool coated with hard films have recently been developed. However, the detachment of films from tool surfaces and chip snarling on tools remain barriers to further increases in tap service life and tapping speed. In this study, a tapping tool coa...

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Autores principales:	Yasuyoshi Saito, Takeshi Yamaguchi, Kei Shibata, Yuki Kadota, Takeshi Kubo, Wataru Watanabe, Kazuo Hokkirigawa
Formato:	article
Lenguaje:	EN
Publicado:	Japanese Society of Tribologists 2016
Materias:	chip snarling electroless plating friction silicon carbide tap Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/1caebcbc2e55400097962955d92ae4b7
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spelling	oai:doaj.org-article:1caebcbc2e55400097962955d92ae4b72021-11-05T09:21:40ZDevelopment of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension1881-219810.2474/trol.11.81https://doaj.org/article/1caebcbc2e55400097962955d92ae4b72016-04-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/2/11_81/_pdf/-char/enhttps://doaj.org/toc/1881-2198To extend tool service life, several types of tapping tool coated with hard films have recently been developed. However, the detachment of films from tool surfaces and chip snarling on tools remain barriers to further increases in tap service life and tapping speed. In this study, a tapping tool coated with a composite film composed of nickel-phosphorus (Ni-P)/silicon carbide (SiC) particles was developed, and its machining performance was experimentally investigated. The composite film was coated on a spiral tap using electroless plating. Tapping tests demonstrated that the new tapping tool prevented chip snarling at five times the conventional cutting velocity. At such high velocities, chip snarling occurred on other taps, including one with a conventional steam-treated surface, one coated with a titanium carbo-nitride film and one coated with Ni-P plating taps. Furthermore, due to its high resistance to wear, the tool service life of the tapping tool coated with the composite film was approximately two times longer than that of the conventional steam-treated tapping tool. These results indicate that the tapping tool coated with the Ni-P/SiC composite film has the ability to increase processing efficiency and extend tool service life.Yasuyoshi SaitoTakeshi YamaguchiKei ShibataYuki KadotaTakeshi KuboWataru WatanabeKazuo HokkirigawaJapanese Society of Tribologistsarticlechip snarlingelectroless platingfrictionsilicon carbidetapPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 2, Pp 81-87 (2016)
institution	DOAJ
collection	DOAJ
language	EN
topic	chip snarling electroless plating friction silicon carbide tap Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
spellingShingle	chip snarling electroless plating friction silicon carbide tap Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999 Yasuyoshi Saito Takeshi Yamaguchi Kei Shibata Yuki Kadota Takeshi Kubo Wataru Watanabe Kazuo Hokkirigawa Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
description	To extend tool service life, several types of tapping tool coated with hard films have recently been developed. However, the detachment of films from tool surfaces and chip snarling on tools remain barriers to further increases in tap service life and tapping speed. In this study, a tapping tool coated with a composite film composed of nickel-phosphorus (Ni-P)/silicon carbide (SiC) particles was developed, and its machining performance was experimentally investigated. The composite film was coated on a spiral tap using electroless plating. Tapping tests demonstrated that the new tapping tool prevented chip snarling at five times the conventional cutting velocity. At such high velocities, chip snarling occurred on other taps, including one with a conventional steam-treated surface, one coated with a titanium carbo-nitride film and one coated with Ni-P plating taps. Furthermore, due to its high resistance to wear, the tool service life of the tapping tool coated with the composite film was approximately two times longer than that of the conventional steam-treated tapping tool. These results indicate that the tapping tool coated with the Ni-P/SiC composite film has the ability to increase processing efficiency and extend tool service life.
format	article
author	Yasuyoshi Saito Takeshi Yamaguchi Kei Shibata Yuki Kadota Takeshi Kubo Wataru Watanabe Kazuo Hokkirigawa
author_facet	Yasuyoshi Saito Takeshi Yamaguchi Kei Shibata Yuki Kadota Takeshi Kubo Wataru Watanabe Kazuo Hokkirigawa
author_sort	Yasuyoshi Saito
title	Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
title_short	Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
title_full	Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
title_fullStr	Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
title_full_unstemmed	Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension
title_sort	development of a new tapping tool covered with nickel/abrasive particles composite film for preventing chip snarling and tool service life extension
publisher	Japanese Society of Tribologists
publishDate	2016
url	https://doaj.org/article/1caebcbc2e55400097962955d92ae4b7
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Development of a New Tapping Tool Covered with Nickel/Abrasive Particles Composite Film for Preventing Chip Snarling and Tool Service Life Extension

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