Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation d...
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2020
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oai:doaj.org-article:1d9380253e1440968aaf7059e39593162021-12-02T19:10:15ZPrinting accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy10.1038/s41528-020-00083-82397-4621https://doaj.org/article/1d9380253e1440968aaf7059e39593162020-09-01T00:00:00Zhttps://doi.org/10.1038/s41528-020-00083-8https://doaj.org/toc/2397-4621Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation during the manufacturing process. However, this process is still not being subjected to a quality control method that is both non-invasive and in situ. To address this issue, we propose controlling the printing accuracy by monitoring the spatial distribution of the deposited ink using terahertz (THz) waves. The parameters studied are the printing speed of an industrial roll-to-roll press with flexography printing units and the pre-calibration compression, or expansion factor, for a pattern printed on a flexible plastic substrate. The pattern, which is carefully selected, has Babinet’s electromagnetic transmission properties in the THz frequency range. To validate our choice, we quantified the geometric variations of the printed pattern by visible microscopy and compared its accuracy using one-dimensional THz spectroscopy. Our study shows a remarkable agreement between visible microscopic observation of the printing performance and the signature of the THz transmission. Notably, under specific conditions, one-dimensional (1D) THz information from a resonant pattern can be more accurate than two-dimensional (2D) microscopy information. This result paves the way for a simple strategy for non-invasive and contactless in situ monitoring of printable electronics production.Mariia ZhuldybinaXavier RopagnolChloé BoisRicardo J. ZednikFrançois BlanchardNature PortfolioarticleElectronicsTK7800-8360Materials of engineering and construction. Mechanics of materialsTA401-492ENnpj Flexible Electronics, Vol 4, Iss 1, Pp 1-7 (2020) |
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Electronics TK7800-8360 Materials of engineering and construction. Mechanics of materials TA401-492 |
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Electronics TK7800-8360 Materials of engineering and construction. Mechanics of materials TA401-492 Mariia Zhuldybina Xavier Ropagnol Chloé Bois Ricardo J. Zednik François Blanchard Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
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Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation during the manufacturing process. However, this process is still not being subjected to a quality control method that is both non-invasive and in situ. To address this issue, we propose controlling the printing accuracy by monitoring the spatial distribution of the deposited ink using terahertz (THz) waves. The parameters studied are the printing speed of an industrial roll-to-roll press with flexography printing units and the pre-calibration compression, or expansion factor, for a pattern printed on a flexible plastic substrate. The pattern, which is carefully selected, has Babinet’s electromagnetic transmission properties in the THz frequency range. To validate our choice, we quantified the geometric variations of the printed pattern by visible microscopy and compared its accuracy using one-dimensional THz spectroscopy. Our study shows a remarkable agreement between visible microscopic observation of the printing performance and the signature of the THz transmission. Notably, under specific conditions, one-dimensional (1D) THz information from a resonant pattern can be more accurate than two-dimensional (2D) microscopy information. This result paves the way for a simple strategy for non-invasive and contactless in situ monitoring of printable electronics production. |
format |
article |
author |
Mariia Zhuldybina Xavier Ropagnol Chloé Bois Ricardo J. Zednik François Blanchard |
author_facet |
Mariia Zhuldybina Xavier Ropagnol Chloé Bois Ricardo J. Zednik François Blanchard |
author_sort |
Mariia Zhuldybina |
title |
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
title_short |
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
title_full |
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
title_fullStr |
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
title_full_unstemmed |
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy |
title_sort |
printing accuracy tracking with 2d optical microscopy and super-resolution metamaterial-assisted 1d terahertz spectroscopy |
publisher |
Nature Portfolio |
publishDate |
2020 |
url |
https://doaj.org/article/1d9380253e1440968aaf7059e3959316 |
work_keys_str_mv |
AT mariiazhuldybina printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy AT xavierropagnol printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy AT chloebois printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy AT ricardojzednik printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy AT francoisblanchard printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy |
_version_ |
1718377075403915264 |