Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy

Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation d...

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Autores principales: Mariia Zhuldybina, Xavier Ropagnol, Chloé Bois, Ricardo J. Zednik, François Blanchard
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Lenguaje:EN
Publicado: Nature Portfolio 2020
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spelling oai:doaj.org-article:1d9380253e1440968aaf7059e39593162021-12-02T19:10:15ZPrinting accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy10.1038/s41528-020-00083-82397-4621https://doaj.org/article/1d9380253e1440968aaf7059e39593162020-09-01T00:00:00Zhttps://doi.org/10.1038/s41528-020-00083-8https://doaj.org/toc/2397-4621Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation during the manufacturing process. However, this process is still not being subjected to a quality control method that is both non-invasive and in situ. To address this issue, we propose controlling the printing accuracy by monitoring the spatial distribution of the deposited ink using terahertz (THz) waves. The parameters studied are the printing speed of an industrial roll-to-roll press with flexography printing units and the pre-calibration compression, or expansion factor, for a pattern printed on a flexible plastic substrate. The pattern, which is carefully selected, has Babinet’s electromagnetic transmission properties in the THz frequency range. To validate our choice, we quantified the geometric variations of the printed pattern by visible microscopy and compared its accuracy using one-dimensional THz spectroscopy. Our study shows a remarkable agreement between visible microscopic observation of the printing performance and the signature of the THz transmission. Notably, under specific conditions, one-dimensional (1D) THz information from a resonant pattern can be more accurate than two-dimensional (2D) microscopy information. This result paves the way for a simple strategy for non-invasive and contactless in situ monitoring of printable electronics production.Mariia ZhuldybinaXavier RopagnolChloé BoisRicardo J. ZednikFrançois BlanchardNature PortfolioarticleElectronicsTK7800-8360Materials of engineering and construction. Mechanics of materialsTA401-492ENnpj Flexible Electronics, Vol 4, Iss 1, Pp 1-7 (2020)
institution DOAJ
collection DOAJ
language EN
topic Electronics
TK7800-8360
Materials of engineering and construction. Mechanics of materials
TA401-492
spellingShingle Electronics
TK7800-8360
Materials of engineering and construction. Mechanics of materials
TA401-492
Mariia Zhuldybina
Xavier Ropagnol
Chloé Bois
Ricardo J. Zednik
François Blanchard
Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
description Abstract Printable electronics is a promising manufacturing technology for the potential production of low-cost flexible electronic devices, ranging from displays to active wear. It is known that rapid printing of conductive ink on a flexible substrate is vulnerable to several sources of variation during the manufacturing process. However, this process is still not being subjected to a quality control method that is both non-invasive and in situ. To address this issue, we propose controlling the printing accuracy by monitoring the spatial distribution of the deposited ink using terahertz (THz) waves. The parameters studied are the printing speed of an industrial roll-to-roll press with flexography printing units and the pre-calibration compression, or expansion factor, for a pattern printed on a flexible plastic substrate. The pattern, which is carefully selected, has Babinet’s electromagnetic transmission properties in the THz frequency range. To validate our choice, we quantified the geometric variations of the printed pattern by visible microscopy and compared its accuracy using one-dimensional THz spectroscopy. Our study shows a remarkable agreement between visible microscopic observation of the printing performance and the signature of the THz transmission. Notably, under specific conditions, one-dimensional (1D) THz information from a resonant pattern can be more accurate than two-dimensional (2D) microscopy information. This result paves the way for a simple strategy for non-invasive and contactless in situ monitoring of printable electronics production.
format article
author Mariia Zhuldybina
Xavier Ropagnol
Chloé Bois
Ricardo J. Zednik
François Blanchard
author_facet Mariia Zhuldybina
Xavier Ropagnol
Chloé Bois
Ricardo J. Zednik
François Blanchard
author_sort Mariia Zhuldybina
title Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
title_short Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
title_full Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
title_fullStr Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
title_full_unstemmed Printing accuracy tracking with 2D optical microscopy and super-resolution metamaterial-assisted 1D terahertz spectroscopy
title_sort printing accuracy tracking with 2d optical microscopy and super-resolution metamaterial-assisted 1d terahertz spectroscopy
publisher Nature Portfolio
publishDate 2020
url https://doaj.org/article/1d9380253e1440968aaf7059e3959316
work_keys_str_mv AT mariiazhuldybina printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy
AT xavierropagnol printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy
AT chloebois printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy
AT ricardojzednik printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy
AT francoisblanchard printingaccuracytrackingwith2dopticalmicroscopyandsuperresolutionmetamaterialassisted1dterahertzspectroscopy
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