Heat conduction and polymer flow in spot/scanning laser-assisted imprinting

Laser-assisted thermal imprinting (LATI) is a promising high-throughput direct replication method for micro- or nanostructured films. In LATI, only the surface of the mold is heated by laser irradiation and the surface of the polymer is heated by heat transfer; subsequently, the polymer surface lowe...

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Autores principales: Keisuke NAGATO, Nana TAKAHASHI, Yuki YAJIMA, Eisuke SHIMIZU, Masayuki NAKAO
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2019
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Acceso en línea:https://doaj.org/article/206d7bfa60394b7d9f42628e182980d2
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spelling oai:doaj.org-article:206d7bfa60394b7d9f42628e182980d22021-11-29T05:43:34ZHeat conduction and polymer flow in spot/scanning laser-assisted imprinting2187-974510.1299/mej.18-00553https://doaj.org/article/206d7bfa60394b7d9f42628e182980d22019-05-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/6/3/6_18-00553/_pdf/-char/enhttps://doaj.org/toc/2187-9745Laser-assisted thermal imprinting (LATI) is a promising high-throughput direct replication method for micro- or nanostructured films. In LATI, only the surface of the mold is heated by laser irradiation and the surface of the polymer is heated by heat transfer; subsequently, the polymer surface lowers its viscosity and fills into the micro- or nanostructures of the mold. After the laser irradiation, the imprinted polymer surface is cooled by heat conduction to the inside of the film and mold immediately after the micro- or nanostructures are replicated. Therefore, not only a short cycle time but also low energy consumption in the imprinting process can be realized. However, the mechanism of heat conduction and polymer flow in the microstructured mold in LATI has not been clarified. In this study, we performed model experiments and simulations of heat conduction to determine the approximate time schedule of heat conduction in the polymer and the flow of the polymer. In the model experiments, we found that the replication speed of scanning irradiation was much higher than that of spot irradiation in spite of the same power density. It was found that the partial contact was decreased in scanning irradiation and the polymer flow easily occurred. This is because the surface profiles were different depending on the filling method. In spot irradiation, the surface exhibited a concave shape owing to the surface tension between the polymer and mold surface; meanwhile, in scanning irradiation, the surface exhibited a convex shape owing to pushing pressure.Keisuke NAGATONana TAKAHASHIYuki YAJIMAEisuke SHIMIZUMasayuki NAKAOThe Japan Society of Mechanical Engineersarticlelaser assistancenanoimprintingheat conductionpressure distributionpolymer flowMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 6, Iss 3, Pp 18-00553-18-00553 (2019)
institution DOAJ
collection DOAJ
language EN
topic laser assistance
nanoimprinting
heat conduction
pressure distribution
polymer flow
Mechanical engineering and machinery
TJ1-1570
spellingShingle laser assistance
nanoimprinting
heat conduction
pressure distribution
polymer flow
Mechanical engineering and machinery
TJ1-1570
Keisuke NAGATO
Nana TAKAHASHI
Yuki YAJIMA
Eisuke SHIMIZU
Masayuki NAKAO
Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
description Laser-assisted thermal imprinting (LATI) is a promising high-throughput direct replication method for micro- or nanostructured films. In LATI, only the surface of the mold is heated by laser irradiation and the surface of the polymer is heated by heat transfer; subsequently, the polymer surface lowers its viscosity and fills into the micro- or nanostructures of the mold. After the laser irradiation, the imprinted polymer surface is cooled by heat conduction to the inside of the film and mold immediately after the micro- or nanostructures are replicated. Therefore, not only a short cycle time but also low energy consumption in the imprinting process can be realized. However, the mechanism of heat conduction and polymer flow in the microstructured mold in LATI has not been clarified. In this study, we performed model experiments and simulations of heat conduction to determine the approximate time schedule of heat conduction in the polymer and the flow of the polymer. In the model experiments, we found that the replication speed of scanning irradiation was much higher than that of spot irradiation in spite of the same power density. It was found that the partial contact was decreased in scanning irradiation and the polymer flow easily occurred. This is because the surface profiles were different depending on the filling method. In spot irradiation, the surface exhibited a concave shape owing to the surface tension between the polymer and mold surface; meanwhile, in scanning irradiation, the surface exhibited a convex shape owing to pushing pressure.
format article
author Keisuke NAGATO
Nana TAKAHASHI
Yuki YAJIMA
Eisuke SHIMIZU
Masayuki NAKAO
author_facet Keisuke NAGATO
Nana TAKAHASHI
Yuki YAJIMA
Eisuke SHIMIZU
Masayuki NAKAO
author_sort Keisuke NAGATO
title Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
title_short Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
title_full Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
title_fullStr Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
title_full_unstemmed Heat conduction and polymer flow in spot/scanning laser-assisted imprinting
title_sort heat conduction and polymer flow in spot/scanning laser-assisted imprinting
publisher The Japan Society of Mechanical Engineers
publishDate 2019
url https://doaj.org/article/206d7bfa60394b7d9f42628e182980d2
work_keys_str_mv AT keisukenagato heatconductionandpolymerflowinspotscanninglaserassistedimprinting
AT nanatakahashi heatconductionandpolymerflowinspotscanninglaserassistedimprinting
AT yukiyajima heatconductionandpolymerflowinspotscanninglaserassistedimprinting
AT eisukeshimizu heatconductionandpolymerflowinspotscanninglaserassistedimprinting
AT masayukinakao heatconductionandpolymerflowinspotscanninglaserassistedimprinting
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