Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects

With the increasing challenges of climate change and scarce resources, the development of sustainable and energy-efficient technical systems is becoming increasingly important. In many applications, the friction losses occurring in contacts have a decisive influence on the overall efficiency. At thi...

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Autores principales: Christian Orgeldinger, Stephan Tremmel
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/2c535bf8e5e947529f5ffe682c14a7a7
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spelling oai:doaj.org-article:2c535bf8e5e947529f5ffe682c14a7a72021-11-25T18:11:53ZUnderstanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects10.3390/lubricants91101062075-4442https://doaj.org/article/2c535bf8e5e947529f5ffe682c14a7a72021-10-01T00:00:00Zhttps://www.mdpi.com/2075-4442/9/11/106https://doaj.org/toc/2075-4442With the increasing challenges of climate change and scarce resources, the development of sustainable and energy-efficient technical systems is becoming increasingly important. In many applications, the friction losses occurring in contacts have a decisive influence on the overall efficiency. At this point, tribological contact optimization can make an important contribution to increasing the efficiency of technical systems. However, improvements are often associated with a considerable experimental effort. To reduce the development time, additional simulation models can be applied to predict the tribological behavior. This requires the closest possible approximation of the real contact within a numerical model. This paper presents a simulation approach for the time-dependent simulation of a cam–tappet contact. The simulation uses realistic operating conditions as they arise in the valve train of internal combustion engines. The influence of edge effects on the friction behavior is considered by a scaled calculation area and the influence of the surface roughness is investigated using stochastic asperity models. It is shown that the tribological behavior within the contact strongly depends on the surface properties and the load spectrum used. In addition, edge effects on the sides of the contact area have a clear influence on the pressure and film thickness distribution.Christian OrgeldingerStephan TremmelMDPI AGarticletribologyEHL simulationelastohydrodynamic lubricationcam/tappet contactfinite element methodfriction mechanismsScienceQENLubricants, Vol 9, Iss 106, p 106 (2021)
institution DOAJ
collection DOAJ
language EN
topic tribology
EHL simulation
elastohydrodynamic lubrication
cam/tappet contact
finite element method
friction mechanisms
Science
Q
spellingShingle tribology
EHL simulation
elastohydrodynamic lubrication
cam/tappet contact
finite element method
friction mechanisms
Science
Q
Christian Orgeldinger
Stephan Tremmel
Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
description With the increasing challenges of climate change and scarce resources, the development of sustainable and energy-efficient technical systems is becoming increasingly important. In many applications, the friction losses occurring in contacts have a decisive influence on the overall efficiency. At this point, tribological contact optimization can make an important contribution to increasing the efficiency of technical systems. However, improvements are often associated with a considerable experimental effort. To reduce the development time, additional simulation models can be applied to predict the tribological behavior. This requires the closest possible approximation of the real contact within a numerical model. This paper presents a simulation approach for the time-dependent simulation of a cam–tappet contact. The simulation uses realistic operating conditions as they arise in the valve train of internal combustion engines. The influence of edge effects on the friction behavior is considered by a scaled calculation area and the influence of the surface roughness is investigated using stochastic asperity models. It is shown that the tribological behavior within the contact strongly depends on the surface properties and the load spectrum used. In addition, edge effects on the sides of the contact area have a clear influence on the pressure and film thickness distribution.
format article
author Christian Orgeldinger
Stephan Tremmel
author_facet Christian Orgeldinger
Stephan Tremmel
author_sort Christian Orgeldinger
title Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
title_short Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
title_full Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
title_fullStr Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
title_full_unstemmed Understanding Friction in Cam–Tappet Contacts—An Application-Oriented Time-Dependent Simulation Approach Considering Surface Asperities and Edge Effects
title_sort understanding friction in cam–tappet contacts—an application-oriented time-dependent simulation approach considering surface asperities and edge effects
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/2c535bf8e5e947529f5ffe682c14a7a7
work_keys_str_mv AT christianorgeldinger understandingfrictionincamtappetcontactsanapplicationorientedtimedependentsimulationapproachconsideringsurfaceasperitiesandedgeeffects
AT stephantremmel understandingfrictionincamtappetcontactsanapplicationorientedtimedependentsimulationapproachconsideringsurfaceasperitiesandedgeeffects
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