Development of devices for self-injection: using tribological analysis to optimize injection force

Jakob Lange, Leos Urbanek, Stefan BurrenYpsomed Delivery Systems, Ypsomed AG, Burgdorf, Switzerland Abstract: This article describes the use of analytical models and physical measurements to characterize and optimize the tribological behavior of pen injectors for self-administratio...

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Autores principales: Lange J, Urbanek L, Burren S
Formato: article
Lenguaje:EN
Publicado: Dove Medical Press 2016
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Acceso en línea:https://doaj.org/article/2fa4d33fabf543dca40a4d3f84186b67
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spelling oai:doaj.org-article:2fa4d33fabf543dca40a4d3f84186b672021-12-02T07:54:52ZDevelopment of devices for self-injection: using tribological analysis to optimize injection force1179-1470https://doaj.org/article/2fa4d33fabf543dca40a4d3f84186b672016-05-01T00:00:00Zhttps://www.dovepress.com/development-of-devices-for-self-injection-using-tribological-analysis--peer-reviewed-article-MDERhttps://doaj.org/toc/1179-1470Jakob Lange, Leos Urbanek, Stefan BurrenYpsomed Delivery Systems, Ypsomed AG, Burgdorf, Switzerland Abstract: This article describes the use of analytical models and physical measurements to characterize and optimize the tribological behavior of pen injectors for self-administration of biopharmaceuticals. One of the main performance attributes of this kind of device is its efficiency in transmitting the external force applied by the user on to the cartridge inside the pen in order to effectuate an injection. This injection force characteristic is heavily influenced by the frictional properties of the polymeric materials employed in the mechanism. Standard friction tests are available for characterizing candidate materials, but they use geometries and conditions far removed from the actual situation inside a pen injector and thus do not always generate relevant data. A new test procedure, allowing the direct measurement of the coefficient of friction between two key parts of a pen injector mechanism using real parts under simulated use conditions, is presented. In addition to the absolute level of friction, the test method provides information on expected evolution of friction over lifetime as well as on expected consistency between individual devices. Paired with an analytical model of the pen mechanism, the frictional data allow the expected overall injection system force efficiency to be estimated. The test method and analytical model are applied to a range of polymer combinations with different kinds of lubrication. It is found that material combinations used without lubrication generally have unsatisfactory performance, that the use of silicone-based internal lubricating additives improves performance, and that the best results can be achieved with external silicone-based lubricants. Polytetrafluoroethylene-based internal lubrication and external lubrication are also evaluated but found to provide only limited benefits unless used in combination with silicone. Keywords: injection pen, injection force efficiency, coefficient of friction, lubrication, testing, material selectionLange JUrbanek LBurren SDove Medical PressarticleInjection peninjection force efficiencycoefficient of frictionlubricationtestingmaterial selection.Medical technologyR855-855.5ENMedical Devices: Evidence and Research, Vol 2016, Iss Issue 1, Pp 93-103 (2016)
institution DOAJ
collection DOAJ
language EN
topic Injection pen
injection force efficiency
coefficient of friction
lubrication
testing
material selection.
Medical technology
R855-855.5
spellingShingle Injection pen
injection force efficiency
coefficient of friction
lubrication
testing
material selection.
Medical technology
R855-855.5
Lange J
Urbanek L
Burren S
Development of devices for self-injection: using tribological analysis to optimize injection force
description Jakob Lange, Leos Urbanek, Stefan BurrenYpsomed Delivery Systems, Ypsomed AG, Burgdorf, Switzerland Abstract: This article describes the use of analytical models and physical measurements to characterize and optimize the tribological behavior of pen injectors for self-administration of biopharmaceuticals. One of the main performance attributes of this kind of device is its efficiency in transmitting the external force applied by the user on to the cartridge inside the pen in order to effectuate an injection. This injection force characteristic is heavily influenced by the frictional properties of the polymeric materials employed in the mechanism. Standard friction tests are available for characterizing candidate materials, but they use geometries and conditions far removed from the actual situation inside a pen injector and thus do not always generate relevant data. A new test procedure, allowing the direct measurement of the coefficient of friction between two key parts of a pen injector mechanism using real parts under simulated use conditions, is presented. In addition to the absolute level of friction, the test method provides information on expected evolution of friction over lifetime as well as on expected consistency between individual devices. Paired with an analytical model of the pen mechanism, the frictional data allow the expected overall injection system force efficiency to be estimated. The test method and analytical model are applied to a range of polymer combinations with different kinds of lubrication. It is found that material combinations used without lubrication generally have unsatisfactory performance, that the use of silicone-based internal lubricating additives improves performance, and that the best results can be achieved with external silicone-based lubricants. Polytetrafluoroethylene-based internal lubrication and external lubrication are also evaluated but found to provide only limited benefits unless used in combination with silicone. Keywords: injection pen, injection force efficiency, coefficient of friction, lubrication, testing, material selection
format article
author Lange J
Urbanek L
Burren S
author_facet Lange J
Urbanek L
Burren S
author_sort Lange J
title Development of devices for self-injection: using tribological analysis to optimize injection force
title_short Development of devices for self-injection: using tribological analysis to optimize injection force
title_full Development of devices for self-injection: using tribological analysis to optimize injection force
title_fullStr Development of devices for self-injection: using tribological analysis to optimize injection force
title_full_unstemmed Development of devices for self-injection: using tribological analysis to optimize injection force
title_sort development of devices for self-injection: using tribological analysis to optimize injection force
publisher Dove Medical Press
publishDate 2016
url https://doaj.org/article/2fa4d33fabf543dca40a4d3f84186b67
work_keys_str_mv AT langej developmentofdevicesforselfinjectionusingtribologicalanalysistooptimizeinjectionforce
AT urbanekl developmentofdevicesforselfinjectionusingtribologicalanalysistooptimizeinjectionforce
AT burrens developmentofdevicesforselfinjectionusingtribologicalanalysistooptimizeinjectionforce
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