Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a...
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2021
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oai:doaj.org-article:31e8a3cc6a6441aaa7204ba6dba5c5512021-11-08T10:51:42ZRobotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy10.1038/s41598-021-00595-x2045-2322https://doaj.org/article/31e8a3cc6a6441aaa7204ba6dba5c5512021-11-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-00595-xhttps://doaj.org/toc/2045-2322Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a skilled operator. This limits the throughput and repeatability of aberration-corrected STEM experiments. Here, inspired by the recent successes of “robot scientists”, we demonstrate robotic fabrication of high-quality lamellae by focused-ion-beam (FIB) with automation software. First, we show that the robotic FIB can prepare lamellae with a high success rate, where the FIB system automatically controls rough-milling, lift-out, and final-thinning processes. Then, we systematically optimized the FIB parameters of the final-thinning process for single crystal Si. The optimized Si lamellae were evaluated by aberration-corrected STEM, showing atomic-level images with 55 pm resolution and quantitative repeatability of the spatial resolution and lamella thickness. We also demonstrate robotic fabrication of high-quality lamellae of SrTiO3 and sapphire, suggesting that the robotic FIB system may be applicable for a wide range of materials. The throughput of the robotic fabrication was typically an hour per lamella. Our robotic FIB will pave the way for the operator-free, high-throughput, and repeatable fabrication of the high-quality lamellae for aberration-corrected STEM.Hideyo TsurusawaNobuto NakanishiKayoko KawanoYiqiang ChenMikhail DutkaBrandon Van LeerTeruyasu MizoguchiNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-12 (2021) |
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Medicine R Science Q Hideyo Tsurusawa Nobuto Nakanishi Kayoko Kawano Yiqiang Chen Mikhail Dutka Brandon Van Leer Teruyasu Mizoguchi Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
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Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a skilled operator. This limits the throughput and repeatability of aberration-corrected STEM experiments. Here, inspired by the recent successes of “robot scientists”, we demonstrate robotic fabrication of high-quality lamellae by focused-ion-beam (FIB) with automation software. First, we show that the robotic FIB can prepare lamellae with a high success rate, where the FIB system automatically controls rough-milling, lift-out, and final-thinning processes. Then, we systematically optimized the FIB parameters of the final-thinning process for single crystal Si. The optimized Si lamellae were evaluated by aberration-corrected STEM, showing atomic-level images with 55 pm resolution and quantitative repeatability of the spatial resolution and lamella thickness. We also demonstrate robotic fabrication of high-quality lamellae of SrTiO3 and sapphire, suggesting that the robotic FIB system may be applicable for a wide range of materials. The throughput of the robotic fabrication was typically an hour per lamella. Our robotic FIB will pave the way for the operator-free, high-throughput, and repeatable fabrication of the high-quality lamellae for aberration-corrected STEM. |
format |
article |
author |
Hideyo Tsurusawa Nobuto Nakanishi Kayoko Kawano Yiqiang Chen Mikhail Dutka Brandon Van Leer Teruyasu Mizoguchi |
author_facet |
Hideyo Tsurusawa Nobuto Nakanishi Kayoko Kawano Yiqiang Chen Mikhail Dutka Brandon Van Leer Teruyasu Mizoguchi |
author_sort |
Hideyo Tsurusawa |
title |
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
title_short |
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
title_full |
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
title_fullStr |
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
title_full_unstemmed |
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
title_sort |
robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy |
publisher |
Nature Portfolio |
publishDate |
2021 |
url |
https://doaj.org/article/31e8a3cc6a6441aaa7204ba6dba5c551 |
work_keys_str_mv |
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1718442509060800512 |