Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy

Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a...

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Autores principales: Hideyo Tsurusawa, Nobuto Nakanishi, Kayoko Kawano, Yiqiang Chen, Mikhail Dutka, Brandon Van Leer, Teruyasu Mizoguchi
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Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/31e8a3cc6a6441aaa7204ba6dba5c551
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spelling oai:doaj.org-article:31e8a3cc6a6441aaa7204ba6dba5c5512021-11-08T10:51:42ZRobotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy10.1038/s41598-021-00595-x2045-2322https://doaj.org/article/31e8a3cc6a6441aaa7204ba6dba5c5512021-11-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-00595-xhttps://doaj.org/toc/2045-2322Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a skilled operator. This limits the throughput and repeatability of aberration-corrected STEM experiments. Here, inspired by the recent successes of “robot scientists”, we demonstrate robotic fabrication of high-quality lamellae by focused-ion-beam (FIB) with automation software. First, we show that the robotic FIB can prepare lamellae with a high success rate, where the FIB system automatically controls rough-milling, lift-out, and final-thinning processes. Then, we systematically optimized the FIB parameters of the final-thinning process for single crystal Si. The optimized Si lamellae were evaluated by aberration-corrected STEM, showing atomic-level images with 55 pm resolution and quantitative repeatability of the spatial resolution and lamella thickness. We also demonstrate robotic fabrication of high-quality lamellae of SrTiO3 and sapphire, suggesting that the robotic FIB system may be applicable for a wide range of materials. The throughput of the robotic fabrication was typically an hour per lamella. Our robotic FIB will pave the way for the operator-free, high-throughput, and repeatable fabrication of the high-quality lamellae for aberration-corrected STEM.Hideyo TsurusawaNobuto NakanishiKayoko KawanoYiqiang ChenMikhail DutkaBrandon Van LeerTeruyasu MizoguchiNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-12 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Hideyo Tsurusawa
Nobuto Nakanishi
Kayoko Kawano
Yiqiang Chen
Mikhail Dutka
Brandon Van Leer
Teruyasu Mizoguchi
Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
description Abstract Aberration-corrected scanning transmission electron microscopy (STEM) is widely used for atomic-level imaging of materials but severely requires damage-free and thin samples (lamellae). So far, the preparation of the high-quality lamella from a bulk largely depends on manual processes by a skilled operator. This limits the throughput and repeatability of aberration-corrected STEM experiments. Here, inspired by the recent successes of “robot scientists”, we demonstrate robotic fabrication of high-quality lamellae by focused-ion-beam (FIB) with automation software. First, we show that the robotic FIB can prepare lamellae with a high success rate, where the FIB system automatically controls rough-milling, lift-out, and final-thinning processes. Then, we systematically optimized the FIB parameters of the final-thinning process for single crystal Si. The optimized Si lamellae were evaluated by aberration-corrected STEM, showing atomic-level images with 55 pm resolution and quantitative repeatability of the spatial resolution and lamella thickness. We also demonstrate robotic fabrication of high-quality lamellae of SrTiO3 and sapphire, suggesting that the robotic FIB system may be applicable for a wide range of materials. The throughput of the robotic fabrication was typically an hour per lamella. Our robotic FIB will pave the way for the operator-free, high-throughput, and repeatable fabrication of the high-quality lamellae for aberration-corrected STEM.
format article
author Hideyo Tsurusawa
Nobuto Nakanishi
Kayoko Kawano
Yiqiang Chen
Mikhail Dutka
Brandon Van Leer
Teruyasu Mizoguchi
author_facet Hideyo Tsurusawa
Nobuto Nakanishi
Kayoko Kawano
Yiqiang Chen
Mikhail Dutka
Brandon Van Leer
Teruyasu Mizoguchi
author_sort Hideyo Tsurusawa
title Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
title_short Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
title_full Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
title_fullStr Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
title_full_unstemmed Robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
title_sort robotic fabrication of high-quality lamellae for aberration-corrected transmission electron microscopy
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/31e8a3cc6a6441aaa7204ba6dba5c551
work_keys_str_mv AT hideyotsurusawa roboticfabricationofhighqualitylamellaeforaberrationcorrectedtransmissionelectronmicroscopy
AT nobutonakanishi roboticfabricationofhighqualitylamellaeforaberrationcorrectedtransmissionelectronmicroscopy
AT kayokokawano roboticfabricationofhighqualitylamellaeforaberrationcorrectedtransmissionelectronmicroscopy
AT yiqiangchen roboticfabricationofhighqualitylamellaeforaberrationcorrectedtransmissionelectronmicroscopy
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AT brandonvanleer roboticfabricationofhighqualitylamellaeforaberrationcorrectedtransmissionelectronmicroscopy
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