Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis....
Guardado en:
Autores principales: | , , , , , , |
---|---|
Formato: | article |
Lenguaje: | EN |
Publicado: |
Nature Portfolio
2021
|
Materias: | |
Acceso en línea: | https://doaj.org/article/327d59cd30794908935fc81f9efb9d43 |
Etiquetas: |
Agregar Etiqueta
Sin Etiquetas, Sea el primero en etiquetar este registro!
|
id |
oai:doaj.org-article:327d59cd30794908935fc81f9efb9d43 |
---|---|
record_format |
dspace |
spelling |
oai:doaj.org-article:327d59cd30794908935fc81f9efb9d432021-12-02T13:24:36ZNovel hybrid method to additively manufacture denser graphite structures using Binder Jetting10.1038/s41598-021-81861-w2045-2322https://doaj.org/article/327d59cd30794908935fc81f9efb9d432021-01-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-81861-whttps://doaj.org/toc/2045-2322Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the arena of hybrid additive manufacturing with BJP method.Vladimir PopovAlexander FleisherGary Muller-KamskiiAndrei ShishkinAlexander Katz-DemyanetzNahum TravitzkySaurav GoelNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-11 (2021) |
institution |
DOAJ |
collection |
DOAJ |
language |
EN |
topic |
Medicine R Science Q |
spellingShingle |
Medicine R Science Q Vladimir Popov Alexander Fleisher Gary Muller-Kamskii Andrei Shishkin Alexander Katz-Demyanetz Nahum Travitzky Saurav Goel Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
description |
Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the arena of hybrid additive manufacturing with BJP method. |
format |
article |
author |
Vladimir Popov Alexander Fleisher Gary Muller-Kamskii Andrei Shishkin Alexander Katz-Demyanetz Nahum Travitzky Saurav Goel |
author_facet |
Vladimir Popov Alexander Fleisher Gary Muller-Kamskii Andrei Shishkin Alexander Katz-Demyanetz Nahum Travitzky Saurav Goel |
author_sort |
Vladimir Popov |
title |
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
title_short |
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
title_full |
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
title_fullStr |
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
title_full_unstemmed |
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting |
title_sort |
novel hybrid method to additively manufacture denser graphite structures using binder jetting |
publisher |
Nature Portfolio |
publishDate |
2021 |
url |
https://doaj.org/article/327d59cd30794908935fc81f9efb9d43 |
work_keys_str_mv |
AT vladimirpopov novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT alexanderfleisher novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT garymullerkamskii novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT andreishishkin novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT alexanderkatzdemyanetz novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT nahumtravitzky novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting AT sauravgoel novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting |
_version_ |
1718393021629726720 |