Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting

Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis....

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Autores principales: Vladimir Popov, Alexander Fleisher, Gary Muller-Kamskii, Andrei Shishkin, Alexander Katz-Demyanetz, Nahum Travitzky, Saurav Goel
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Lenguaje:EN
Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/327d59cd30794908935fc81f9efb9d43
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spelling oai:doaj.org-article:327d59cd30794908935fc81f9efb9d432021-12-02T13:24:36ZNovel hybrid method to additively manufacture denser graphite structures using Binder Jetting10.1038/s41598-021-81861-w2045-2322https://doaj.org/article/327d59cd30794908935fc81f9efb9d432021-01-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-81861-whttps://doaj.org/toc/2045-2322Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the arena of hybrid additive manufacturing with BJP method.Vladimir PopovAlexander FleisherGary Muller-KamskiiAndrei ShishkinAlexander Katz-DemyanetzNahum TravitzkySaurav GoelNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-11 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Vladimir Popov
Alexander Fleisher
Gary Muller-Kamskii
Andrei Shishkin
Alexander Katz-Demyanetz
Nahum Travitzky
Saurav Goel
Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
description Abstract This study introduces two hybrid processes integrating an additive manufacturing technique with post-processing treatments namely (i) Binder Jetting Printing (BJP) + Cold Isostatic Pressing (CIP) + cycle and (ii) BJP + cycle where cycle refers to a sequence of Impregnation—Drying—Pyrolysis. These two new processes yielded additively manufactured parts with higher density and reduced defects/porosities. As a testbed, we used these new processes to fabricate graphite structures. The samples produced by both methods were compared with each other and benchmarked to the samples produced by (a) BJP alone and (b) Traditional uniaxial pressing like compaction moulding. Various characterisation methods were used to investigate the microstructure and mechanical properties which showed that the porosity of hybrid manufactured samples reduces from 55% to a record 7%. This technological pathway is expected to create a new avalanche of industrial applications that are hitherto unexplored in the arena of hybrid additive manufacturing with BJP method.
format article
author Vladimir Popov
Alexander Fleisher
Gary Muller-Kamskii
Andrei Shishkin
Alexander Katz-Demyanetz
Nahum Travitzky
Saurav Goel
author_facet Vladimir Popov
Alexander Fleisher
Gary Muller-Kamskii
Andrei Shishkin
Alexander Katz-Demyanetz
Nahum Travitzky
Saurav Goel
author_sort Vladimir Popov
title Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
title_short Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
title_full Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
title_fullStr Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
title_full_unstemmed Novel hybrid method to additively manufacture denser graphite structures using Binder Jetting
title_sort novel hybrid method to additively manufacture denser graphite structures using binder jetting
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/327d59cd30794908935fc81f9efb9d43
work_keys_str_mv AT vladimirpopov novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT alexanderfleisher novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT garymullerkamskii novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT andreishishkin novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT alexanderkatzdemyanetz novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT nahumtravitzky novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
AT sauravgoel novelhybridmethodtoadditivelymanufacturedensergraphitestructuresusingbinderjetting
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