Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil

This study aims to build a regression model when surveying the milling process on S50C steel using Minimum Quantity Lubrication (MQL) of Vietnamese peanut oil-based on Response Surface Methodology. The paper analyses and evaluates the effect of cutting parameters, flow rates, and pressures in minimu...

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Autores principales: Nguyen Thanh Cong, Pham Thi Thieu Thoa, Dung Hoang Tien
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Publicado: Scientific Route OÜ 2021
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Acceso en línea:https://doaj.org/article/33a2a5d3500a49b49c1f62a672d7643a
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spelling oai:doaj.org-article:33a2a5d3500a49b49c1f62a672d7643a2021-11-19T13:32:08ZResearch of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil2461-42542461-426210.21303/2461-4262.2021.001774https://doaj.org/article/33a2a5d3500a49b49c1f62a672d7643a2021-11-01T00:00:00Zhttp://journal.eu-jr.eu/engineering/article/view/1774https://doaj.org/toc/2461-4254https://doaj.org/toc/2461-4262This study aims to build a regression model when surveying the milling process on S50C steel using Minimum Quantity Lubrication (MQL) of Vietnamese peanut oil-based on Response Surface Methodology. The paper analyses and evaluates the effect of cutting parameters, flow rates, and pressures in minimum quantity lubrication system on cutting force and surface roughness in the milling process of S50C carbon steel materials after heat treatment (reaching a hardness of 52 HRC). The Taguchi method, one of the most effective experimental planning methods nowadays, is used in this study. The statistical analysis software, namely Minitab 19, is utilized to build a regression model between parameters of the cutting process, flow rates and pressures of the minimum quantity lubrication system and the cutting force, surface roughness of the part when machining on a 5-axis CNC milling machine. Thereby analyzing and predicting the effect of cutting parameters and minimum quantity lubrication conditions on the surface roughness and cutting force during machining to determine the influence level them. In this work, the regression models of Ra and F were achieved by using the optimizer tool in Minitab 19. Moreover, the multi-response optimization problem was solved. The optimum cutting parameters and lubricating conditions are as follows: Cutting velocity Vc=190.909 m/min, feed rate fz=0.02 mm/tooth, axial depth of cut ap=0.1 and nozzle pressure P=5.596 MPa, flow rate Q=108.887 ml/h. The output parameters obtained from the above parameters are Ra=0.0586  and F=162.035 N, respectively. This result not only provides the foundation for future research but also contributes reference data for the machining processNguyen Thanh CongPham Thi Thieu ThoaDung Hoang TienScientific Route OÜarticlemilling parametersmqlpeanut oilsurface roughnesscutting forces50c steelmulti-response optimizationMechanical engineering and machineryTJ1-1570PhysicsQC1-999ENEUREKA: Physics and Engineering, Iss 6, Pp 74-88 (2021)
institution DOAJ
collection DOAJ
language EN
topic milling parameters
mql
peanut oil
surface roughness
cutting force
s50c steel
multi-response optimization
Mechanical engineering and machinery
TJ1-1570
Physics
QC1-999
spellingShingle milling parameters
mql
peanut oil
surface roughness
cutting force
s50c steel
multi-response optimization
Mechanical engineering and machinery
TJ1-1570
Physics
QC1-999
Nguyen Thanh Cong
Pham Thi Thieu Thoa
Dung Hoang Tien
Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
description This study aims to build a regression model when surveying the milling process on S50C steel using Minimum Quantity Lubrication (MQL) of Vietnamese peanut oil-based on Response Surface Methodology. The paper analyses and evaluates the effect of cutting parameters, flow rates, and pressures in minimum quantity lubrication system on cutting force and surface roughness in the milling process of S50C carbon steel materials after heat treatment (reaching a hardness of 52 HRC). The Taguchi method, one of the most effective experimental planning methods nowadays, is used in this study. The statistical analysis software, namely Minitab 19, is utilized to build a regression model between parameters of the cutting process, flow rates and pressures of the minimum quantity lubrication system and the cutting force, surface roughness of the part when machining on a 5-axis CNC milling machine. Thereby analyzing and predicting the effect of cutting parameters and minimum quantity lubrication conditions on the surface roughness and cutting force during machining to determine the influence level them. In this work, the regression models of Ra and F were achieved by using the optimizer tool in Minitab 19. Moreover, the multi-response optimization problem was solved. The optimum cutting parameters and lubricating conditions are as follows: Cutting velocity Vc=190.909 m/min, feed rate fz=0.02 mm/tooth, axial depth of cut ap=0.1 and nozzle pressure P=5.596 MPa, flow rate Q=108.887 ml/h. The output parameters obtained from the above parameters are Ra=0.0586  and F=162.035 N, respectively. This result not only provides the foundation for future research but also contributes reference data for the machining process
format article
author Nguyen Thanh Cong
Pham Thi Thieu Thoa
Dung Hoang Tien
author_facet Nguyen Thanh Cong
Pham Thi Thieu Thoa
Dung Hoang Tien
author_sort Nguyen Thanh Cong
title Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
title_short Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
title_full Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
title_fullStr Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
title_full_unstemmed Research of multi-response optimization of milling process of hardened S50C steel using minimum quantity lubrication of Vietnamese peanut oil
title_sort research of multi-response optimization of milling process of hardened s50c steel using minimum quantity lubrication of vietnamese peanut oil
publisher Scientific Route OÜ
publishDate 2021
url https://doaj.org/article/33a2a5d3500a49b49c1f62a672d7643a
work_keys_str_mv AT nguyenthanhcong researchofmultiresponseoptimizationofmillingprocessofhardeneds50csteelusingminimumquantitylubricationofvietnamesepeanutoil
AT phamthithieuthoa researchofmultiresponseoptimizationofmillingprocessofhardeneds50csteelusingminimumquantitylubricationofvietnamesepeanutoil
AT dunghoangtien researchofmultiresponseoptimizationofmillingprocessofhardeneds50csteelusingminimumquantitylubricationofvietnamesepeanutoil
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