Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes

The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle thi...

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Autores principales: Zelin Ren, Yongqiang Tang, Wensheng Zhang
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Lenguaje:EN
Publicado: SAGE Publishing 2021
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Acceso en línea:https://doaj.org/article/34a73138941e459fa6b95d14c2002e13
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spelling oai:doaj.org-article:34a73138941e459fa6b95d14c2002e132021-12-02T03:05:14ZQuality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes1550-147710.1177/15501477211055931https://doaj.org/article/34a73138941e459fa6b95d14c2002e132021-11-01T00:00:00Zhttps://doi.org/10.1177/15501477211055931https://doaj.org/toc/1550-1477The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle this problem, in this article, we propose a novel quality-related fault diagnosis framework, which is made up of two parts: fault detection and fault isolation. In the fault detection stage, we innovatively propose a novel non-linear quality-related fault detection method called kernel partial least squares- k -nearest neighbor rule, which organically incorporates k -nearest neighbor rule with kernel partial least squares. Specifically, we first employ kernel partial least squares to establish a non-linear regression model between quality variables and process variables. After that, the statistics and thresholds corresponding to process space and predicted quality space are appropriately designed by adopting k -nearest neighbor rule. In the fault isolation stage, in order to match our proposed non-linear quality-related fault detection method kernel partial least squares- k -nearest neighbor seamlessly, we propose a modified variable contributions by k -nearest neighbor (VCkNN) fault isolation method called modified variable contributions by k -nearest neighbor (MVCkNN), which elaborately introduces the idea of the accumulative relative contribution rate into VC k -nearest neighbor, such that the smearing effect caused by the normal distribution hypothesis of VC k -nearest neighbor can be mitigated effectively. Finally, a widely used numerical example and the Tennessee Eastman process are employed to verify the effectiveness of our proposed approach.Zelin RenYongqiang TangWensheng ZhangSAGE PublishingarticleElectronic computers. Computer scienceQA75.5-76.95ENInternational Journal of Distributed Sensor Networks, Vol 17 (2021)
institution DOAJ
collection DOAJ
language EN
topic Electronic computers. Computer science
QA75.5-76.95
spellingShingle Electronic computers. Computer science
QA75.5-76.95
Zelin Ren
Yongqiang Tang
Wensheng Zhang
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
description The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle this problem, in this article, we propose a novel quality-related fault diagnosis framework, which is made up of two parts: fault detection and fault isolation. In the fault detection stage, we innovatively propose a novel non-linear quality-related fault detection method called kernel partial least squares- k -nearest neighbor rule, which organically incorporates k -nearest neighbor rule with kernel partial least squares. Specifically, we first employ kernel partial least squares to establish a non-linear regression model between quality variables and process variables. After that, the statistics and thresholds corresponding to process space and predicted quality space are appropriately designed by adopting k -nearest neighbor rule. In the fault isolation stage, in order to match our proposed non-linear quality-related fault detection method kernel partial least squares- k -nearest neighbor seamlessly, we propose a modified variable contributions by k -nearest neighbor (VCkNN) fault isolation method called modified variable contributions by k -nearest neighbor (MVCkNN), which elaborately introduces the idea of the accumulative relative contribution rate into VC k -nearest neighbor, such that the smearing effect caused by the normal distribution hypothesis of VC k -nearest neighbor can be mitigated effectively. Finally, a widely used numerical example and the Tennessee Eastman process are employed to verify the effectiveness of our proposed approach.
format article
author Zelin Ren
Yongqiang Tang
Wensheng Zhang
author_facet Zelin Ren
Yongqiang Tang
Wensheng Zhang
author_sort Zelin Ren
title Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
title_short Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
title_full Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
title_fullStr Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
title_full_unstemmed Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
title_sort quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
publisher SAGE Publishing
publishDate 2021
url https://doaj.org/article/34a73138941e459fa6b95d14c2002e13
work_keys_str_mv AT zelinren qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses
AT yongqiangtang qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses
AT wenshengzhang qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses
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