Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes
The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle thi...
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oai:doaj.org-article:34a73138941e459fa6b95d14c2002e132021-12-02T03:05:14ZQuality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes1550-147710.1177/15501477211055931https://doaj.org/article/34a73138941e459fa6b95d14c2002e132021-11-01T00:00:00Zhttps://doi.org/10.1177/15501477211055931https://doaj.org/toc/1550-1477The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle this problem, in this article, we propose a novel quality-related fault diagnosis framework, which is made up of two parts: fault detection and fault isolation. In the fault detection stage, we innovatively propose a novel non-linear quality-related fault detection method called kernel partial least squares- k -nearest neighbor rule, which organically incorporates k -nearest neighbor rule with kernel partial least squares. Specifically, we first employ kernel partial least squares to establish a non-linear regression model between quality variables and process variables. After that, the statistics and thresholds corresponding to process space and predicted quality space are appropriately designed by adopting k -nearest neighbor rule. In the fault isolation stage, in order to match our proposed non-linear quality-related fault detection method kernel partial least squares- k -nearest neighbor seamlessly, we propose a modified variable contributions by k -nearest neighbor (VCkNN) fault isolation method called modified variable contributions by k -nearest neighbor (MVCkNN), which elaborately introduces the idea of the accumulative relative contribution rate into VC k -nearest neighbor, such that the smearing effect caused by the normal distribution hypothesis of VC k -nearest neighbor can be mitigated effectively. Finally, a widely used numerical example and the Tennessee Eastman process are employed to verify the effectiveness of our proposed approach.Zelin RenYongqiang TangWensheng ZhangSAGE PublishingarticleElectronic computers. Computer scienceQA75.5-76.95ENInternational Journal of Distributed Sensor Networks, Vol 17 (2021) |
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Electronic computers. Computer science QA75.5-76.95 |
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Electronic computers. Computer science QA75.5-76.95 Zelin Ren Yongqiang Tang Wensheng Zhang Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
description |
The fault diagnosis approaches based on k -nearest neighbor rule have been widely researched for industrial processes and achieve excellent performance. However, for quality-related fault diagnosis, the approaches using k -nearest neighbor rule have been still not sufficiently studied. To tackle this problem, in this article, we propose a novel quality-related fault diagnosis framework, which is made up of two parts: fault detection and fault isolation. In the fault detection stage, we innovatively propose a novel non-linear quality-related fault detection method called kernel partial least squares- k -nearest neighbor rule, which organically incorporates k -nearest neighbor rule with kernel partial least squares. Specifically, we first employ kernel partial least squares to establish a non-linear regression model between quality variables and process variables. After that, the statistics and thresholds corresponding to process space and predicted quality space are appropriately designed by adopting k -nearest neighbor rule. In the fault isolation stage, in order to match our proposed non-linear quality-related fault detection method kernel partial least squares- k -nearest neighbor seamlessly, we propose a modified variable contributions by k -nearest neighbor (VCkNN) fault isolation method called modified variable contributions by k -nearest neighbor (MVCkNN), which elaborately introduces the idea of the accumulative relative contribution rate into VC k -nearest neighbor, such that the smearing effect caused by the normal distribution hypothesis of VC k -nearest neighbor can be mitigated effectively. Finally, a widely used numerical example and the Tennessee Eastman process are employed to verify the effectiveness of our proposed approach. |
format |
article |
author |
Zelin Ren Yongqiang Tang Wensheng Zhang |
author_facet |
Zelin Ren Yongqiang Tang Wensheng Zhang |
author_sort |
Zelin Ren |
title |
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
title_short |
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
title_full |
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
title_fullStr |
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
title_full_unstemmed |
Quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
title_sort |
quality-related fault diagnosis based on -nearest neighbor rule for non-linear industrial processes |
publisher |
SAGE Publishing |
publishDate |
2021 |
url |
https://doaj.org/article/34a73138941e459fa6b95d14c2002e13 |
work_keys_str_mv |
AT zelinren qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses AT yongqiangtang qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses AT wenshengzhang qualityrelatedfaultdiagnosisbasedonnearestneighborrulefornonlinearindustrialprocesses |
_version_ |
1718401974732324864 |