Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion

This article addresses the problem of determining the location of pallets carried by forklifts inside a warehouse, which are recognized thanks to an onboard Radio Frequency IDentification (RFID) system at the ultra-high-frequency (UHF) band. By reconstructing the forklift trajectory and orientation,...

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Autores principales: Andrea Motroni, Alice Buffi, Paolo Nepa
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/3d4df9e9916d4ba895c2702055bfdec9
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spelling oai:doaj.org-article:3d4df9e9916d4ba895c2702055bfdec92021-11-25T16:33:02ZForklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion10.3390/app1122106072076-3417https://doaj.org/article/3d4df9e9916d4ba895c2702055bfdec92021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10607https://doaj.org/toc/2076-3417This article addresses the problem of determining the location of pallets carried by forklifts inside a warehouse, which are recognized thanks to an onboard Radio Frequency IDentification (RFID) system at the ultra-high-frequency (UHF) band. By reconstructing the forklift trajectory and orientation, the location of the pallets can be associated with the forklift position at the time of unloading events. The localization task is accomplished by means of an easy-to-deploy combination of onboard sensors, i.e., an inertial measurement unit (IMU) and an optical flow sensor (OFS), with a commercial ultra-wideband (UWB) system through an Unscented Kalman Filter (UKF) algorithm, which estimates the forklift pose over time. The proposed sensor fusion approach contributes to the localization error mitigation by preventing drifts in the trajectory reconstruction. The designed methos was at first evaluated by means of a simulation framework and then through an experimental analysis conducted in a large warehouse with a size of about 4000 m<sup>2</sup>.Andrea MotroniAlice BuffiPaolo NepaMDPI AGarticleCyber-Physical SystemIndustry 4.0UWBsensor fusiontrackingindoorTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10607, p 10607 (2021)
institution DOAJ
collection DOAJ
language EN
topic Cyber-Physical System
Industry 4.0
UWB
sensor fusion
tracking
indoor
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle Cyber-Physical System
Industry 4.0
UWB
sensor fusion
tracking
indoor
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Andrea Motroni
Alice Buffi
Paolo Nepa
Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
description This article addresses the problem of determining the location of pallets carried by forklifts inside a warehouse, which are recognized thanks to an onboard Radio Frequency IDentification (RFID) system at the ultra-high-frequency (UHF) band. By reconstructing the forklift trajectory and orientation, the location of the pallets can be associated with the forklift position at the time of unloading events. The localization task is accomplished by means of an easy-to-deploy combination of onboard sensors, i.e., an inertial measurement unit (IMU) and an optical flow sensor (OFS), with a commercial ultra-wideband (UWB) system through an Unscented Kalman Filter (UKF) algorithm, which estimates the forklift pose over time. The proposed sensor fusion approach contributes to the localization error mitigation by preventing drifts in the trajectory reconstruction. The designed methos was at first evaluated by means of a simulation framework and then through an experimental analysis conducted in a large warehouse with a size of about 4000 m<sup>2</sup>.
format article
author Andrea Motroni
Alice Buffi
Paolo Nepa
author_facet Andrea Motroni
Alice Buffi
Paolo Nepa
author_sort Andrea Motroni
title Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
title_short Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
title_full Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
title_fullStr Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
title_full_unstemmed Forklift Tracking: Industry 4.0 Implementation in Large-Scale Warehouses through UWB Sensor Fusion
title_sort forklift tracking: industry 4.0 implementation in large-scale warehouses through uwb sensor fusion
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/3d4df9e9916d4ba895c2702055bfdec9
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AT alicebuffi forklifttrackingindustry40implementationinlargescalewarehousesthroughuwbsensorfusion
AT paolonepa forklifttrackingindustry40implementationinlargescalewarehousesthroughuwbsensorfusion
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