Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process

Abstract There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the p...

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Autores principales: Jiro Kitagawa, Ryohei Uemura
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Lenguaje:EN
Publicado: Nature Portfolio 2017
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Acceso en línea:https://doaj.org/article/3d78a6651ce8431396ca17c6400b2356
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spelling oai:doaj.org-article:3d78a6651ce8431396ca17c6400b23562021-12-02T12:31:52ZRare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process10.1038/s41598-017-08629-z2045-2322https://doaj.org/article/3d78a6651ce8431396ca17c6400b23562017-08-01T00:00:00Zhttps://doi.org/10.1038/s41598-017-08629-zhttps://doaj.org/toc/2045-2322Abstract There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the process. Here, we present an encouraging demonstration of rare earth element extraction from a NdFeB magnet using a closed-loop hydrochloric acid (HCl)-based process. The extraction method is based on corrosion of the magnet in a pretreatment stage and a subsequent ionic liquid technique for Fe extraction from the HCl solution. The rare earth elements are then precipitated using oxalic acid. Triple extraction has been conducted and the recovery ratio of the rare earth elements from the solution is approximately 50% for each extraction process, as compared to almost 100% recovery when using a one-shot extraction process without the ionic liquid but with sufficient oxalic acid. Despite its reduced extraction efficiency, the proposed method with its small number of procedures at almost room temperature is still highly advantageous in terms of both cost and environmental friendliness. This study represents an initial step towards realization of a closed-loop acid process for recycling of rare earth elements.Jiro KitagawaRyohei UemuraNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 7, Iss 1, Pp 1-6 (2017)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Jiro Kitagawa
Ryohei Uemura
Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
description Abstract There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the process. Here, we present an encouraging demonstration of rare earth element extraction from a NdFeB magnet using a closed-loop hydrochloric acid (HCl)-based process. The extraction method is based on corrosion of the magnet in a pretreatment stage and a subsequent ionic liquid technique for Fe extraction from the HCl solution. The rare earth elements are then precipitated using oxalic acid. Triple extraction has been conducted and the recovery ratio of the rare earth elements from the solution is approximately 50% for each extraction process, as compared to almost 100% recovery when using a one-shot extraction process without the ionic liquid but with sufficient oxalic acid. Despite its reduced extraction efficiency, the proposed method with its small number of procedures at almost room temperature is still highly advantageous in terms of both cost and environmental friendliness. This study represents an initial step towards realization of a closed-loop acid process for recycling of rare earth elements.
format article
author Jiro Kitagawa
Ryohei Uemura
author_facet Jiro Kitagawa
Ryohei Uemura
author_sort Jiro Kitagawa
title Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
title_short Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
title_full Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
title_fullStr Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
title_full_unstemmed Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process
title_sort rare earth extraction from ndfeb magnet using a closed-loop acid process
publisher Nature Portfolio
publishDate 2017
url https://doaj.org/article/3d78a6651ce8431396ca17c6400b2356
work_keys_str_mv AT jirokitagawa rareearthextractionfromndfebmagnetusingaclosedloopacidprocess
AT ryoheiuemura rareearthextractionfromndfebmagnetusingaclosedloopacidprocess
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