Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
3D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process w...
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MDPI AG
2021
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oai:doaj.org-article:3ef3b84e0b4d4261806acab18b34d4022021-11-25T18:41:02ZOptimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays10.3390/pharmaceutics131118371999-4923https://doaj.org/article/3ef3b84e0b4d4261806acab18b34d4022021-11-01T00:00:00Zhttps://www.mdpi.com/1999-4923/13/11/1837https://doaj.org/toc/1999-49233D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process with potential for easily exploring different geometries of MNs. In the current study, a digital light processing (DLP) method of 3D printing for fabrication of hollow MN arrays using commercial UV curable resin was proposed. Print quality was optimised by assessing the effect of print angle on needle geometries. Mechanical testing of MN arrays was conducted using a texture analyser. Angled prints were found to produce prints with geometries closer to the CAD designs. Curing times were found to affect the mechanical strength of MNs, with arrays not breaking when subjected to 300 N of force but were bent. Overall, DLP process produced hollow MNs with good mechanical strength and depicts a viable, quick, and efficient method for the fabrication of hollow MN arrays.Essyrose MathewGiulia PitzantiAna L. Gomes dos SantosDimitrios A. LamprouMDPI AGarticlehollow microneedlestransdermal drug delivery3D printingadditive manufacturingdigital light processingemerging technologiesPharmacy and materia medicaRS1-441ENPharmaceutics, Vol 13, Iss 1837, p 1837 (2021) |
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hollow microneedles transdermal drug delivery 3D printing additive manufacturing digital light processing emerging technologies Pharmacy and materia medica RS1-441 |
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hollow microneedles transdermal drug delivery 3D printing additive manufacturing digital light processing emerging technologies Pharmacy and materia medica RS1-441 Essyrose Mathew Giulia Pitzanti Ana L. Gomes dos Santos Dimitrios A. Lamprou Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
description |
3D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process with potential for easily exploring different geometries of MNs. In the current study, a digital light processing (DLP) method of 3D printing for fabrication of hollow MN arrays using commercial UV curable resin was proposed. Print quality was optimised by assessing the effect of print angle on needle geometries. Mechanical testing of MN arrays was conducted using a texture analyser. Angled prints were found to produce prints with geometries closer to the CAD designs. Curing times were found to affect the mechanical strength of MNs, with arrays not breaking when subjected to 300 N of force but were bent. Overall, DLP process produced hollow MNs with good mechanical strength and depicts a viable, quick, and efficient method for the fabrication of hollow MN arrays. |
format |
article |
author |
Essyrose Mathew Giulia Pitzanti Ana L. Gomes dos Santos Dimitrios A. Lamprou |
author_facet |
Essyrose Mathew Giulia Pitzanti Ana L. Gomes dos Santos Dimitrios A. Lamprou |
author_sort |
Essyrose Mathew |
title |
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
title_short |
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
title_full |
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
title_fullStr |
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
title_full_unstemmed |
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays |
title_sort |
optimization of printing parameters for digital light processing 3d printing of hollow microneedle arrays |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/3ef3b84e0b4d4261806acab18b34d402 |
work_keys_str_mv |
AT essyrosemathew optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays AT giuliapitzanti optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays AT analgomesdossantos optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays AT dimitriosalamprou optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays |
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1718410827686477824 |