Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays

3D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process w...

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Autores principales: Essyrose Mathew, Giulia Pitzanti, Ana L. Gomes dos Santos, Dimitrios A. Lamprou
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/3ef3b84e0b4d4261806acab18b34d402
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spelling oai:doaj.org-article:3ef3b84e0b4d4261806acab18b34d4022021-11-25T18:41:02ZOptimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays10.3390/pharmaceutics131118371999-4923https://doaj.org/article/3ef3b84e0b4d4261806acab18b34d4022021-11-01T00:00:00Zhttps://www.mdpi.com/1999-4923/13/11/1837https://doaj.org/toc/1999-49233D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process with potential for easily exploring different geometries of MNs. In the current study, a digital light processing (DLP) method of 3D printing for fabrication of hollow MN arrays using commercial UV curable resin was proposed. Print quality was optimised by assessing the effect of print angle on needle geometries. Mechanical testing of MN arrays was conducted using a texture analyser. Angled prints were found to produce prints with geometries closer to the CAD designs. Curing times were found to affect the mechanical strength of MNs, with arrays not breaking when subjected to 300 N of force but were bent. Overall, DLP process produced hollow MNs with good mechanical strength and depicts a viable, quick, and efficient method for the fabrication of hollow MN arrays.Essyrose MathewGiulia PitzantiAna L. Gomes dos SantosDimitrios A. LamprouMDPI AGarticlehollow microneedlestransdermal drug delivery3D printingadditive manufacturingdigital light processingemerging technologiesPharmacy and materia medicaRS1-441ENPharmaceutics, Vol 13, Iss 1837, p 1837 (2021)
institution DOAJ
collection DOAJ
language EN
topic hollow microneedles
transdermal drug delivery
3D printing
additive manufacturing
digital light processing
emerging technologies
Pharmacy and materia medica
RS1-441
spellingShingle hollow microneedles
transdermal drug delivery
3D printing
additive manufacturing
digital light processing
emerging technologies
Pharmacy and materia medica
RS1-441
Essyrose Mathew
Giulia Pitzanti
Ana L. Gomes dos Santos
Dimitrios A. Lamprou
Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
description 3D printing is an emerging technology aiming towards personalized drug delivery, among many other applications. Microneedles (MN) are a viable method for transdermal drug delivery that is becoming more popular for delivery through the skin. However, there is a need for a faster fabrication process with potential for easily exploring different geometries of MNs. In the current study, a digital light processing (DLP) method of 3D printing for fabrication of hollow MN arrays using commercial UV curable resin was proposed. Print quality was optimised by assessing the effect of print angle on needle geometries. Mechanical testing of MN arrays was conducted using a texture analyser. Angled prints were found to produce prints with geometries closer to the CAD designs. Curing times were found to affect the mechanical strength of MNs, with arrays not breaking when subjected to 300 N of force but were bent. Overall, DLP process produced hollow MNs with good mechanical strength and depicts a viable, quick, and efficient method for the fabrication of hollow MN arrays.
format article
author Essyrose Mathew
Giulia Pitzanti
Ana L. Gomes dos Santos
Dimitrios A. Lamprou
author_facet Essyrose Mathew
Giulia Pitzanti
Ana L. Gomes dos Santos
Dimitrios A. Lamprou
author_sort Essyrose Mathew
title Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
title_short Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
title_full Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
title_fullStr Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
title_full_unstemmed Optimization of Printing Parameters for Digital Light Processing 3D Printing of Hollow Microneedle Arrays
title_sort optimization of printing parameters for digital light processing 3d printing of hollow microneedle arrays
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/3ef3b84e0b4d4261806acab18b34d402
work_keys_str_mv AT essyrosemathew optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays
AT giuliapitzanti optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays
AT analgomesdossantos optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays
AT dimitriosalamprou optimizationofprintingparametersfordigitallightprocessing3dprintingofhollowmicroneedlearrays
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