Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining

Electrochemical Machining is a term given to one of nontraditional machining that uses a chemical reaction associated with electric current to remove the material. The process is depending on the principle of anodic dissolution theory for evaluating material removal during electrochemical process....

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Autores principales: heba saad qasim, Shukry H. Aghdeab
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Publicado: Al-Khwarizmi College of Engineering – University of Baghdad 2019
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Acceso en línea:https://doaj.org/article/3f0959bd12784fce918af4106089ec1b
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spelling oai:doaj.org-article:3f0959bd12784fce918af4106089ec1b2021-12-02T10:05:57ZEffects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining1818-11712312-0789https://doaj.org/article/3f0959bd12784fce918af4106089ec1b2019-12-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/562https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 Electrochemical Machining is a term given to one of nontraditional machining that uses a chemical reaction associated with electric current to remove the material. The process is depending on the principle of anodic dissolution theory for evaluating material removal during electrochemical process. In this study, the electrochemical machining was used to remove 1 mm from the length of the a workpiece (stainless steel 316 H) by immersing it in to electrolyte (10, 20 and 30 g) of NaCl and Na2SO4 to every (1 litter of filtered water).  The tool used was made from copper. Gap size between the workpiece and electrode is (0.5) mm. This study focuses on the effect of the changing the type and concentration of electrolyte solution, the effect of the value of current (2, 5 and 10) A and the effect of the value of the voltage (6, 12 and 20)V on the Surface Roughness (Ra) and Material Removal Rate (MRR) of the workpiece. The results of comparison of experimental showed that (Na2SO4) solution give surface roughness less than (NaCl) solution in all levels, maximum (Ra) is (0.658) and minimum (0.420), while (NaCl) solution give maximum (Ra) is (2.913) and minimum is (0.508), also give (MRR) higher from (NaCl) solution in level (30 g/l ) at (5 A) , (10 and 20 g/l) at (10 A) ,and (30)g/l at (6 &12 V). This study aims to compare the effect of using different electrolyte solution including sodium chloride (NaCl) and sodium sulphate (Na2SO4) on the surface roughness (Ra) and material removal rate (MRR). Generally increasing in machining parameter (concentration of solution, current and voltage) lead to increase in (MRR) and (Ra).  heba saad qasimShukry H. AghdeabAl-Khwarizmi College of Engineering – University of BaghdadarticleChemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 15, Iss 4 (2019)
institution DOAJ
collection DOAJ
language EN
topic Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
heba saad qasim
Shukry H. Aghdeab
Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
description Electrochemical Machining is a term given to one of nontraditional machining that uses a chemical reaction associated with electric current to remove the material. The process is depending on the principle of anodic dissolution theory for evaluating material removal during electrochemical process. In this study, the electrochemical machining was used to remove 1 mm from the length of the a workpiece (stainless steel 316 H) by immersing it in to electrolyte (10, 20 and 30 g) of NaCl and Na2SO4 to every (1 litter of filtered water).  The tool used was made from copper. Gap size between the workpiece and electrode is (0.5) mm. This study focuses on the effect of the changing the type and concentration of electrolyte solution, the effect of the value of current (2, 5 and 10) A and the effect of the value of the voltage (6, 12 and 20)V on the Surface Roughness (Ra) and Material Removal Rate (MRR) of the workpiece. The results of comparison of experimental showed that (Na2SO4) solution give surface roughness less than (NaCl) solution in all levels, maximum (Ra) is (0.658) and minimum (0.420), while (NaCl) solution give maximum (Ra) is (2.913) and minimum is (0.508), also give (MRR) higher from (NaCl) solution in level (30 g/l ) at (5 A) , (10 and 20 g/l) at (10 A) ,and (30)g/l at (6 &12 V). This study aims to compare the effect of using different electrolyte solution including sodium chloride (NaCl) and sodium sulphate (Na2SO4) on the surface roughness (Ra) and material removal rate (MRR). Generally increasing in machining parameter (concentration of solution, current and voltage) lead to increase in (MRR) and (Ra). 
format article
author heba saad qasim
Shukry H. Aghdeab
author_facet heba saad qasim
Shukry H. Aghdeab
author_sort heba saad qasim
title Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
title_short Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
title_full Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
title_fullStr Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
title_full_unstemmed Effects of Sodium Chloride and Sodium Sulphate Solutions on the Output of the Electrochemical Machining
title_sort effects of sodium chloride and sodium sulphate solutions on the output of the electrochemical machining
publisher Al-Khwarizmi College of Engineering – University of Baghdad
publishDate 2019
url https://doaj.org/article/3f0959bd12784fce918af4106089ec1b
work_keys_str_mv AT hebasaadqasim effectsofsodiumchlorideandsodiumsulphatesolutionsontheoutputoftheelectrochemicalmachining
AT shukryhaghdeab effectsofsodiumchlorideandsodiumsulphatesolutionsontheoutputoftheelectrochemicalmachining
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