Study the Effect of Forming Media on the Hydroforming Process for Copper Tube

To observe the effect of media of the internal pressure on the equivalent stress distribution in the tube, an experimental study is done by constructing a testing rig to apply the hydraulic pressure and three dies are manufactured with different bulging configurations (square, cosine, and conical)....

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Autores principales:	Rusul AbdulKareem Salman, Hani Aziz Ameen, Kadhim Mijbel Mashloosh
Formato:	article
Lenguaje:	EN
Publicado:	Al-Khwarizmi College of Engineering – University of Baghdad 2018
Materias:	Chemical engineering TP155-156 Engineering (General). Civil engineering (General) TA1-2040
Acceso en línea:	https://doaj.org/article/4074c9b66bd54146aa7dd7c957867800
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spelling	oai:doaj.org-article:4074c9b66bd54146aa7dd7c9578678002021-12-02T10:53:32ZStudy the Effect of Forming Media on the Hydroforming Process for Copper Tube10.22153/kej.2018.10.0031818-11712312-0789https://doaj.org/article/4074c9b66bd54146aa7dd7c9578678002018-04-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/114https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 To observe the effect of media of the internal pressure on the equivalent stress distribution in the tube, an experimental study is done by constructing a testing rig to apply the hydraulic pressure and three dies are manufactured with different bulging configurations (square, cosine, and conical). In the other part, ANSYS APDL is generated to analyze the bulging process with hydraulic and rubber (natural and industrial) media. It was found that when the media is a rubber, the stress is decreased about 9.068% in case of cosine die and 5.4439% in case of conical die and 2.8544% in case of square die. So, it can be concluded that the internal pressure in the rubber media is much better than in hydraulic media. Also, the force needed for forming the shape using rubber is higher than that of hydraulic and the force needed to form using industrial rubber is higher than of natural rubber. The thickness distribution in the tube wall in case of rubber media is better than that for hydraulic media and for the industrial rubber is better than that for natural rubber for the same dies. In case of hydraulic, the lower forming pressure is needed to bulging process compared with the rubber media since height stress in the tube metal is existed, which causes the failure. For the case of rubber, the forming pressure that was needed to bulge process is higher when compared with the hydraulic media but with less stress in tube metal and the failure in the wall is not existed with rubber media for the same pressure of hydraulic. Rusul AbdulKareem SalmanHani Aziz AmeenKadhim Mijbel MashlooshAl-Khwarizmi College of Engineering – University of BaghdadarticleChemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 14, Iss 1 (2018)
institution	DOAJ
collection	DOAJ
language	EN
topic	Chemical engineering TP155-156 Engineering (General). Civil engineering (General) TA1-2040
spellingShingle	Chemical engineering TP155-156 Engineering (General). Civil engineering (General) TA1-2040 Rusul AbdulKareem Salman Hani Aziz Ameen Kadhim Mijbel Mashloosh Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
description	To observe the effect of media of the internal pressure on the equivalent stress distribution in the tube, an experimental study is done by constructing a testing rig to apply the hydraulic pressure and three dies are manufactured with different bulging configurations (square, cosine, and conical). In the other part, ANSYS APDL is generated to analyze the bulging process with hydraulic and rubber (natural and industrial) media. It was found that when the media is a rubber, the stress is decreased about 9.068% in case of cosine die and 5.4439% in case of conical die and 2.8544% in case of square die. So, it can be concluded that the internal pressure in the rubber media is much better than in hydraulic media. Also, the force needed for forming the shape using rubber is higher than that of hydraulic and the force needed to form using industrial rubber is higher than of natural rubber. The thickness distribution in the tube wall in case of rubber media is better than that for hydraulic media and for the industrial rubber is better than that for natural rubber for the same dies. In case of hydraulic, the lower forming pressure is needed to bulging process compared with the rubber media since height stress in the tube metal is existed, which causes the failure. For the case of rubber, the forming pressure that was needed to bulge process is higher when compared with the hydraulic media but with less stress in tube metal and the failure in the wall is not existed with rubber media for the same pressure of hydraulic.
format	article
author	Rusul AbdulKareem Salman Hani Aziz Ameen Kadhim Mijbel Mashloosh
author_facet	Rusul AbdulKareem Salman Hani Aziz Ameen Kadhim Mijbel Mashloosh
author_sort	Rusul AbdulKareem Salman
title	Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
title_short	Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
title_full	Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
title_fullStr	Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
title_full_unstemmed	Study the Effect of Forming Media on the Hydroforming Process for Copper Tube
title_sort	study the effect of forming media on the hydroforming process for copper tube
publisher	Al-Khwarizmi College of Engineering – University of Baghdad
publishDate	2018
url	https://doaj.org/article/4074c9b66bd54146aa7dd7c957867800
work_keys_str_mv	AT rusulabdulkareemsalman studytheeffectofformingmediaonthehydroformingprocessforcoppertube AT haniazizameen studytheeffectofformingmediaonthehydroformingprocessforcoppertube AT kadhimmijbelmashloosh studytheeffectofformingmediaonthehydroformingprocessforcoppertube
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Study the Effect of Forming Media on the Hydroforming Process for Copper Tube

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