Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory

The friction behavior in the tool-chip interface is an essential issue in aluminum matrix composite material (AMCM) turning operations. Compared with conventional cutting, the elliptical vibration (EVC) cutting AMCM has attractive advantages, such as low friction, small cutting forces, etc. However,...

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Autores principales:	Yucheng Li, Xu Zhang, Cui Wang
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	elliptical vibration cutting (EVC) cutting force prediction model composite material interface friction three-phase friction Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/4188114246cd4338b379581106927a28
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spelling	oai:doaj.org-article:4188114246cd4338b379581106927a282021-11-25T16:36:59ZCutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory10.3390/app1122107372076-3417https://doaj.org/article/4188114246cd4338b379581106927a282021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10737https://doaj.org/toc/2076-3417The friction behavior in the tool-chip interface is an essential issue in aluminum matrix composite material (AMCM) turning operations. Compared with conventional cutting, the elliptical vibration (EVC) cutting AMCM has attractive advantages, such as low friction, small cutting forces, etc. However, the friction mechanism of the EVC cutting AMCM is still inadequate, especially the model for cutting forces analyzing and predicting, which hinders the application of EVC in the processing of AMCM. In this paper, a cutting force prediction model for EVC cutting SiCp/Al is established, which is based on the three-phase friction (TPF) theory. The friction components are evaluated and predicted at the tool-chip interface (TCI), tool-particle interface (TPI) and tool-matrix (TMI), respectively. In addition, the tool-chip contact length and SiC particle volume fraction were defined strictly and the coefficient of friction was predicted. Based on the Johnson-Cook constitutive model, the experiment was conducted on SiCp/Al. The cutting speed and tool-chip contact length were used as input parameters of the friction model, and the dynamic changes of cutting force and stress distribution were analyzed. The results shown that when cutting speed reaches 574 m/min, the tool-chip contact length decreases to 0.378 mm. When the cutting speed exceeds 658 m/min, the cutting force decreases to a minimum of 214.9 N and remains stable. In addition, compared with conventional cutting, the proposed prediction model can effectively reduce the cutting force.Yucheng LiXu ZhangCui WangMDPI AGarticleelliptical vibration cutting (EVC)cutting force prediction modelcomposite materialinterface frictionthree-phase frictionTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10737, p 10737 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	elliptical vibration cutting (EVC) cutting force prediction model composite material interface friction three-phase friction Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999
spellingShingle	elliptical vibration cutting (EVC) cutting force prediction model composite material interface friction three-phase friction Technology T Engineering (General). Civil engineering (General) TA1-2040 Biology (General) QH301-705.5 Physics QC1-999 Chemistry QD1-999 Yucheng Li Xu Zhang Cui Wang Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
description	The friction behavior in the tool-chip interface is an essential issue in aluminum matrix composite material (AMCM) turning operations. Compared with conventional cutting, the elliptical vibration (EVC) cutting AMCM has attractive advantages, such as low friction, small cutting forces, etc. However, the friction mechanism of the EVC cutting AMCM is still inadequate, especially the model for cutting forces analyzing and predicting, which hinders the application of EVC in the processing of AMCM. In this paper, a cutting force prediction model for EVC cutting SiCp/Al is established, which is based on the three-phase friction (TPF) theory. The friction components are evaluated and predicted at the tool-chip interface (TCI), tool-particle interface (TPI) and tool-matrix (TMI), respectively. In addition, the tool-chip contact length and SiC particle volume fraction were defined strictly and the coefficient of friction was predicted. Based on the Johnson-Cook constitutive model, the experiment was conducted on SiCp/Al. The cutting speed and tool-chip contact length were used as input parameters of the friction model, and the dynamic changes of cutting force and stress distribution were analyzed. The results shown that when cutting speed reaches 574 m/min, the tool-chip contact length decreases to 0.378 mm. When the cutting speed exceeds 658 m/min, the cutting force decreases to a minimum of 214.9 N and remains stable. In addition, compared with conventional cutting, the proposed prediction model can effectively reduce the cutting force.
format	article
author	Yucheng Li Xu Zhang Cui Wang
author_facet	Yucheng Li Xu Zhang Cui Wang
author_sort	Yucheng Li
title	Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
title_short	Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
title_full	Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
title_fullStr	Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
title_full_unstemmed	Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory
title_sort	cutting force prediction model for elliptical vibration cutting sicp/al based on three-phase friction theory
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/4188114246cd4338b379581106927a28
work_keys_str_mv	AT yuchengli cuttingforcepredictionmodelforellipticalvibrationcuttingsicpalbasedonthreephasefrictiontheory AT xuzhang cuttingforcepredictionmodelforellipticalvibrationcuttingsicpalbasedonthreephasefrictiontheory AT cuiwang cuttingforcepredictionmodelforellipticalvibrationcuttingsicpalbasedonthreephasefrictiontheory
_version_	1718413072202203136

Cutting Force Prediction Model for Elliptical Vibration Cutting SiCp/Al Based on Three-Phase Friction Theory

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