Development of pumps with improved anti-cavitation characteristics

When considering the creation of pumps with improved anti-cavitation characteristics, the results of an in-depth analysis of the problem of pumping viscous liquids at high temperatures are presented. On the example of the technological process of evaporation of sugar syrup on a film evaporator of th...

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Autores principales: Olexandr Tiahno, Anatoly Vorozhka, Mykhailo Ovcharenko, Mikhailo Loburenko, Andrey Papchenco
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Publicado: PC Technology Center 2021
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spelling oai:doaj.org-article:425da528f8e141da9e6317e9c21b448a2021-11-04T14:05:19ZDevelopment of pumps with improved anti-cavitation characteristics1729-37741729-406110.15587/1729-4061.2021.243114https://doaj.org/article/425da528f8e141da9e6317e9c21b448a2021-10-01T00:00:00Zhttp://journals.uran.ua/eejet/article/view/243114https://doaj.org/toc/1729-3774https://doaj.org/toc/1729-4061When considering the creation of pumps with improved anti-cavitation characteristics, the results of an in-depth analysis of the problem of pumping viscous liquids at high temperatures are presented. On the example of the technological process of evaporation of sugar syrup on a film evaporator of the latest type, the problem of the occurrence of cavitation when pumping viscous liquids at high temperatures was revealed. After analyzing the existing machines used for the specified operating conditions, critical design and operating parameters were identified that affect the appearance of cavitation. Namely, the appearance of cavitation is influenced by the reduced diameter of the impeller inlet, the diameter of the impeller inlet, the number of blades, the width of the blades and the rotor speed. To study the level of influence of these parameters, a method of physical modeling was chosen, an experimental stand was designed and manufactured. Studies have been carried out on the operation of the pump with and without a reducer. The work with a two- and three-blade inducer is analyzed, the work with an open and closed impeller, with one and two-level blade system is investigated. As a result of the analysis of experimental data, the optimal design of the hydraulic part with a three-blade reducer and a semi-open impeller with a two-level blade system was chosen. In turn, this made it possible to reduce the compression of the flow at the inlet to the impeller without loss of energy efficiency; the angles of inclination of the inducer and impeller blades were synchronized. The experience gained made it possible to design and manufacture an industrial sample of a cantilever pump with an inducer and a semi-open impeller. Thus, allowing to solve the problem of pumping thick syrup on a film evaporating unit of the Teofipol sugar plant (Khmelnytskyi region, Ukraine), with a cavitation reserve of 1.5 m.Olexandr TiahnoAnatoly VorozhkaMykhailo OvcharenkoMikhailo LoburenkoAndrey PapchencoPC Technology Centerarticlecantilever pumpcentrifugal impellerreducercavitation reservefilm evaporatorTechnology (General)T1-995IndustryHD2321-4730.9ENRUUKEastern-European Journal of Enterprise Technologies, Vol 5, Iss 1(113), Pp 33-40 (2021)
institution DOAJ
collection DOAJ
language EN
RU
UK
topic cantilever pump
centrifugal impeller
reducer
cavitation reserve
film evaporator
Technology (General)
T1-995
Industry
HD2321-4730.9
spellingShingle cantilever pump
centrifugal impeller
reducer
cavitation reserve
film evaporator
Technology (General)
T1-995
Industry
HD2321-4730.9
Olexandr Tiahno
Anatoly Vorozhka
Mykhailo Ovcharenko
Mikhailo Loburenko
Andrey Papchenco
Development of pumps with improved anti-cavitation characteristics
description When considering the creation of pumps with improved anti-cavitation characteristics, the results of an in-depth analysis of the problem of pumping viscous liquids at high temperatures are presented. On the example of the technological process of evaporation of sugar syrup on a film evaporator of the latest type, the problem of the occurrence of cavitation when pumping viscous liquids at high temperatures was revealed. After analyzing the existing machines used for the specified operating conditions, critical design and operating parameters were identified that affect the appearance of cavitation. Namely, the appearance of cavitation is influenced by the reduced diameter of the impeller inlet, the diameter of the impeller inlet, the number of blades, the width of the blades and the rotor speed. To study the level of influence of these parameters, a method of physical modeling was chosen, an experimental stand was designed and manufactured. Studies have been carried out on the operation of the pump with and without a reducer. The work with a two- and three-blade inducer is analyzed, the work with an open and closed impeller, with one and two-level blade system is investigated. As a result of the analysis of experimental data, the optimal design of the hydraulic part with a three-blade reducer and a semi-open impeller with a two-level blade system was chosen. In turn, this made it possible to reduce the compression of the flow at the inlet to the impeller without loss of energy efficiency; the angles of inclination of the inducer and impeller blades were synchronized. The experience gained made it possible to design and manufacture an industrial sample of a cantilever pump with an inducer and a semi-open impeller. Thus, allowing to solve the problem of pumping thick syrup on a film evaporating unit of the Teofipol sugar plant (Khmelnytskyi region, Ukraine), with a cavitation reserve of 1.5 m.
format article
author Olexandr Tiahno
Anatoly Vorozhka
Mykhailo Ovcharenko
Mikhailo Loburenko
Andrey Papchenco
author_facet Olexandr Tiahno
Anatoly Vorozhka
Mykhailo Ovcharenko
Mikhailo Loburenko
Andrey Papchenco
author_sort Olexandr Tiahno
title Development of pumps with improved anti-cavitation characteristics
title_short Development of pumps with improved anti-cavitation characteristics
title_full Development of pumps with improved anti-cavitation characteristics
title_fullStr Development of pumps with improved anti-cavitation characteristics
title_full_unstemmed Development of pumps with improved anti-cavitation characteristics
title_sort development of pumps with improved anti-cavitation characteristics
publisher PC Technology Center
publishDate 2021
url https://doaj.org/article/425da528f8e141da9e6317e9c21b448a
work_keys_str_mv AT olexandrtiahno developmentofpumpswithimprovedanticavitationcharacteristics
AT anatolyvorozhka developmentofpumpswithimprovedanticavitationcharacteristics
AT mykhailoovcharenko developmentofpumpswithimprovedanticavitationcharacteristics
AT mikhailoloburenko developmentofpumpswithimprovedanticavitationcharacteristics
AT andreypapchenco developmentofpumpswithimprovedanticavitationcharacteristics
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