Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system

The steel industry is one of the highest water-intensive sectors. To reduce water consumption in the cooling process of this sector, hybrid cooling systems are proposed. As these systems consume water and energy simultaneously, their operation management needs to be done dynamically, considering wat...

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Autores principales: Ali Gharavi Hamedani, Masoumeh Bararzadeh Ledari, Yadollah Saboohi
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Publicado: KeAi Communications Co., Ltd. 2021
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Acceso en línea:https://doaj.org/article/442f695369954b45bb313a1a4c383704
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spelling oai:doaj.org-article:442f695369954b45bb313a1a4c3837042021-11-24T04:32:57ZWater-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system2588-912510.1016/j.wen.2021.10.002https://doaj.org/article/442f695369954b45bb313a1a4c3837042021-01-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S258891252100014Xhttps://doaj.org/toc/2588-9125The steel industry is one of the highest water-intensive sectors. To reduce water consumption in the cooling process of this sector, hybrid cooling systems are proposed. As these systems consume water and energy simultaneously, their operation management needs to be done dynamically, considering water-energy nexus. In the present research, considering regional water and energy scarcities, an operation optimization framework is proposed for the operation management of a direct reduction unit cooling system in a Steel Company. As the behavior of hybrid cooling systems varies over time under the influence of mechanical depreciation and change of environmental conditions, its modeling must be done in a dynamic and precise manner to optimize system performance. In the current study, system modeling is performed by using physical laws (white-box modeling) and machine learning techniques (black-box modeling). Machine learning has been used to modify the deviation of the white-box model from the system situation being caused by equipment degradation. Coupling a dynamic black-box model with the white-box model results in increased accuracy of about 53%. Application of the developed dynamic model, in combination with the proposed framework, has shown that water and energy loss rates could be reduced by 83%; and leads to an 85% saving in possible production reduction. This significant improvement is achieved by the hybrid model's precise prediction of outlet water temperature with 0.91 °C root mean square error; Therefore, using the developed model could help in the improvement of the hybrid cooling system's water and energy efficiency. It is also demonstrated that the model might act as a self-learning model which becomes more precise over time.Ali Gharavi HamedaniMasoumeh Bararzadeh LedariYadollah SaboohiKeAi Communications Co., Ltd.articleHybrid water-energy systemsHybrid white-black-box modelingCorrelation analysisOperation optimizationWater and energy nexusRiver, lake, and water-supply engineering (General)TC401-506Water supply for domestic and industrial purposesTD201-500Energy industries. Energy policy. Fuel tradeHD9502-9502.5ENWater-Energy Nexus, Vol 4, Iss , Pp 149-164 (2021)
institution DOAJ
collection DOAJ
language EN
topic Hybrid water-energy systems
Hybrid white-black-box modeling
Correlation analysis
Operation optimization
Water and energy nexus
River, lake, and water-supply engineering (General)
TC401-506
Water supply for domestic and industrial purposes
TD201-500
Energy industries. Energy policy. Fuel trade
HD9502-9502.5
spellingShingle Hybrid water-energy systems
Hybrid white-black-box modeling
Correlation analysis
Operation optimization
Water and energy nexus
River, lake, and water-supply engineering (General)
TC401-506
Water supply for domestic and industrial purposes
TD201-500
Energy industries. Energy policy. Fuel trade
HD9502-9502.5
Ali Gharavi Hamedani
Masoumeh Bararzadeh Ledari
Yadollah Saboohi
Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
description The steel industry is one of the highest water-intensive sectors. To reduce water consumption in the cooling process of this sector, hybrid cooling systems are proposed. As these systems consume water and energy simultaneously, their operation management needs to be done dynamically, considering water-energy nexus. In the present research, considering regional water and energy scarcities, an operation optimization framework is proposed for the operation management of a direct reduction unit cooling system in a Steel Company. As the behavior of hybrid cooling systems varies over time under the influence of mechanical depreciation and change of environmental conditions, its modeling must be done in a dynamic and precise manner to optimize system performance. In the current study, system modeling is performed by using physical laws (white-box modeling) and machine learning techniques (black-box modeling). Machine learning has been used to modify the deviation of the white-box model from the system situation being caused by equipment degradation. Coupling a dynamic black-box model with the white-box model results in increased accuracy of about 53%. Application of the developed dynamic model, in combination with the proposed framework, has shown that water and energy loss rates could be reduced by 83%; and leads to an 85% saving in possible production reduction. This significant improvement is achieved by the hybrid model's precise prediction of outlet water temperature with 0.91 °C root mean square error; Therefore, using the developed model could help in the improvement of the hybrid cooling system's water and energy efficiency. It is also demonstrated that the model might act as a self-learning model which becomes more precise over time.
format article
author Ali Gharavi Hamedani
Masoumeh Bararzadeh Ledari
Yadollah Saboohi
author_facet Ali Gharavi Hamedani
Masoumeh Bararzadeh Ledari
Yadollah Saboohi
author_sort Ali Gharavi Hamedani
title Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
title_short Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
title_full Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
title_fullStr Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
title_full_unstemmed Water-energy nexus: Condition monitoring and the performance optimization of a hybrid cooling system
title_sort water-energy nexus: condition monitoring and the performance optimization of a hybrid cooling system
publisher KeAi Communications Co., Ltd.
publishDate 2021
url https://doaj.org/article/442f695369954b45bb313a1a4c383704
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AT masoumehbararzadehledari waterenergynexusconditionmonitoringandtheperformanceoptimizationofahybridcoolingsystem
AT yadollahsaboohi waterenergynexusconditionmonitoringandtheperformanceoptimizationofahybridcoolingsystem
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