Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant

The energy efficiency of the aluminum melting furnace was evaluated for a Nigerian cast-coiled plant. The energy input was evaluated using the daily production data of the company while the energy output was determined through the second law of thermodynamics. The energy intensity for processing 876...

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Autores principales: Taiwo Adefemi Adeniji, M.Eng., Mufutau Adekojo Waheed, B.Eng., M.Eng., PhD
Formato: article
Lenguaje:EN
Publicado: Elsevier 2021
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Acceso en línea:https://doaj.org/article/45bd392a48ed4a7b990768e3be675c40
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spelling oai:doaj.org-article:45bd392a48ed4a7b990768e3be675c402021-11-16T04:11:21ZEvaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant2666-052010.1016/j.jfueco.2021.100027https://doaj.org/article/45bd392a48ed4a7b990768e3be675c402021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S2666052021000200https://doaj.org/toc/2666-0520The energy efficiency of the aluminum melting furnace was evaluated for a Nigerian cast-coiled plant. The energy input was evaluated using the daily production data of the company while the energy output was determined through the second law of thermodynamics. The energy intensity for processing 876,357 kg of aluminum scrap was estimated as 6.07 MJ/kg. The energy efficiency of the melting furnace was evaluated as 18% in which the overall excess energy of the system was 82% (4.36 TJ) of the supplied energy. The heat released to the surrounding from the stack gas was significant, accounting for almost half of the energy output (46.2%) (2.4 TJ). The lost energy from the furnace is around 36% (1.9 TJ) of the total input energy. The installation of the recuperator and waste heat recovery systems was proposed to increase the energy efficiency of the reverberatory furnace. The results of this work has shown the area of energy wastage and the information would be beneficial for the designs of new furnace or for the modification of the existing one.Taiwo Adefemi Adeniji, M.Eng.Mufutau Adekojo Waheed, B.Eng., M.Eng., PhDElsevierarticleAluminumAluminum scrapCast coilCombustionEnergy efficiencyReverberatory furnacesFuelTP315-360ENFuel Communications, Vol 9, Iss , Pp 100027- (2021)
institution DOAJ
collection DOAJ
language EN
topic Aluminum
Aluminum scrap
Cast coil
Combustion
Energy efficiency
Reverberatory furnaces
Fuel
TP315-360
spellingShingle Aluminum
Aluminum scrap
Cast coil
Combustion
Energy efficiency
Reverberatory furnaces
Fuel
TP315-360
Taiwo Adefemi Adeniji, M.Eng.
Mufutau Adekojo Waheed, B.Eng., M.Eng., PhD
Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
description The energy efficiency of the aluminum melting furnace was evaluated for a Nigerian cast-coiled plant. The energy input was evaluated using the daily production data of the company while the energy output was determined through the second law of thermodynamics. The energy intensity for processing 876,357 kg of aluminum scrap was estimated as 6.07 MJ/kg. The energy efficiency of the melting furnace was evaluated as 18% in which the overall excess energy of the system was 82% (4.36 TJ) of the supplied energy. The heat released to the surrounding from the stack gas was significant, accounting for almost half of the energy output (46.2%) (2.4 TJ). The lost energy from the furnace is around 36% (1.9 TJ) of the total input energy. The installation of the recuperator and waste heat recovery systems was proposed to increase the energy efficiency of the reverberatory furnace. The results of this work has shown the area of energy wastage and the information would be beneficial for the designs of new furnace or for the modification of the existing one.
format article
author Taiwo Adefemi Adeniji, M.Eng.
Mufutau Adekojo Waheed, B.Eng., M.Eng., PhD
author_facet Taiwo Adefemi Adeniji, M.Eng.
Mufutau Adekojo Waheed, B.Eng., M.Eng., PhD
author_sort Taiwo Adefemi Adeniji, M.Eng.
title Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
title_short Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
title_full Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
title_fullStr Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
title_full_unstemmed Evaluation of the energy efficiency of an aluminum melting furnace for a Nigerian cast-coiled plant
title_sort evaluation of the energy efficiency of an aluminum melting furnace for a nigerian cast-coiled plant
publisher Elsevier
publishDate 2021
url https://doaj.org/article/45bd392a48ed4a7b990768e3be675c40
work_keys_str_mv AT taiwoadefemiadenijimeng evaluationoftheenergyefficiencyofanaluminummeltingfurnaceforanigeriancastcoiledplant
AT mufutauadekojowaheedbengmengphd evaluationoftheenergyefficiencyofanaluminummeltingfurnaceforanigeriancastcoiledplant
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