A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method

This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The...

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Autores principales: The-Thanh Luyen, Van-Canh Tong, Duc-Toan Nguyen
Formato: article
Lenguaje:EN
Publicado: Elsevier 2022
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Acceso en línea:https://doaj.org/article/46b685a65f544f98b574a0c0cf459d6d
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spelling oai:doaj.org-article:46b685a65f544f98b574a0c0cf459d6d2021-12-02T04:59:39ZA simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method1110-016810.1016/j.aej.2021.07.009https://doaj.org/article/46b685a65f544f98b574a0c0cf459d6d2022-03-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S1110016821004749https://doaj.org/toc/1110-0168This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The calculation of the fracture points at special strain modes (plane strain, uniaxial tensile strain, and biaxial tensile strain) was presented using the modified maximum force criterion (MMFC). After that, the graphical method was adopted for the estimation of the forming limit curve (FLC) based on several hardening laws. FE models for a deep drawing process of the SPCC sheet were then built using the calculated FLCs. Using FE simulations, the fracture heights of cylinder cups formed by the deep drawing process were finally determined and compared with those from experiments. The results showed a good agreement between simulated and measured fracture height with a maximum of 3.6 % deviation. Additionally, simulations and corresponding experiments were performed to investigate the effects of the blank holder force, punch corner radius, and drawing ratio on the fracture height of cylinder cups.The-Thanh LuyenVan-Canh TongDuc-Toan NguyenElsevierarticleForming limit curve (FLC)Finite element modelModified maximum force criterion (MMFC)Graphical methodDeep drawingCylindrical cupEngineering (General). Civil engineering (General)TA1-2040ENAlexandria Engineering Journal, Vol 61, Iss 3, Pp 2472-2483 (2022)
institution DOAJ
collection DOAJ
language EN
topic Forming limit curve (FLC)
Finite element model
Modified maximum force criterion (MMFC)
Graphical method
Deep drawing
Cylindrical cup
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Forming limit curve (FLC)
Finite element model
Modified maximum force criterion (MMFC)
Graphical method
Deep drawing
Cylindrical cup
Engineering (General). Civil engineering (General)
TA1-2040
The-Thanh Luyen
Van-Canh Tong
Duc-Toan Nguyen
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
description This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The calculation of the fracture points at special strain modes (plane strain, uniaxial tensile strain, and biaxial tensile strain) was presented using the modified maximum force criterion (MMFC). After that, the graphical method was adopted for the estimation of the forming limit curve (FLC) based on several hardening laws. FE models for a deep drawing process of the SPCC sheet were then built using the calculated FLCs. Using FE simulations, the fracture heights of cylinder cups formed by the deep drawing process were finally determined and compared with those from experiments. The results showed a good agreement between simulated and measured fracture height with a maximum of 3.6 % deviation. Additionally, simulations and corresponding experiments were performed to investigate the effects of the blank holder force, punch corner radius, and drawing ratio on the fracture height of cylinder cups.
format article
author The-Thanh Luyen
Van-Canh Tong
Duc-Toan Nguyen
author_facet The-Thanh Luyen
Van-Canh Tong
Duc-Toan Nguyen
author_sort The-Thanh Luyen
title A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
title_short A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
title_full A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
title_fullStr A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
title_full_unstemmed A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
title_sort simulation and experimental study on the deep drawing process of spcc sheet using the graphical method
publisher Elsevier
publishDate 2022
url https://doaj.org/article/46b685a65f544f98b574a0c0cf459d6d
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