A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method
This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The...
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2022
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oai:doaj.org-article:46b685a65f544f98b574a0c0cf459d6d2021-12-02T04:59:39ZA simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method1110-016810.1016/j.aej.2021.07.009https://doaj.org/article/46b685a65f544f98b574a0c0cf459d6d2022-03-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S1110016821004749https://doaj.org/toc/1110-0168This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The calculation of the fracture points at special strain modes (plane strain, uniaxial tensile strain, and biaxial tensile strain) was presented using the modified maximum force criterion (MMFC). After that, the graphical method was adopted for the estimation of the forming limit curve (FLC) based on several hardening laws. FE models for a deep drawing process of the SPCC sheet were then built using the calculated FLCs. Using FE simulations, the fracture heights of cylinder cups formed by the deep drawing process were finally determined and compared with those from experiments. The results showed a good agreement between simulated and measured fracture height with a maximum of 3.6 % deviation. Additionally, simulations and corresponding experiments were performed to investigate the effects of the blank holder force, punch corner radius, and drawing ratio on the fracture height of cylinder cups.The-Thanh LuyenVan-Canh TongDuc-Toan NguyenElsevierarticleForming limit curve (FLC)Finite element modelModified maximum force criterion (MMFC)Graphical methodDeep drawingCylindrical cupEngineering (General). Civil engineering (General)TA1-2040ENAlexandria Engineering Journal, Vol 61, Iss 3, Pp 2472-2483 (2022) |
institution |
DOAJ |
collection |
DOAJ |
language |
EN |
topic |
Forming limit curve (FLC) Finite element model Modified maximum force criterion (MMFC) Graphical method Deep drawing Cylindrical cup Engineering (General). Civil engineering (General) TA1-2040 |
spellingShingle |
Forming limit curve (FLC) Finite element model Modified maximum force criterion (MMFC) Graphical method Deep drawing Cylindrical cup Engineering (General). Civil engineering (General) TA1-2040 The-Thanh Luyen Van-Canh Tong Duc-Toan Nguyen A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
description |
This study presents a method for finite element (FE) simulation of a deep drawing process of a cold-rolled carbon steel (SPCC) sheet material based on the graphical method. First, uniaxial tensile specimens were prepared and experimental tests were conducted to determine the flow stress curves. The calculation of the fracture points at special strain modes (plane strain, uniaxial tensile strain, and biaxial tensile strain) was presented using the modified maximum force criterion (MMFC). After that, the graphical method was adopted for the estimation of the forming limit curve (FLC) based on several hardening laws. FE models for a deep drawing process of the SPCC sheet were then built using the calculated FLCs. Using FE simulations, the fracture heights of cylinder cups formed by the deep drawing process were finally determined and compared with those from experiments. The results showed a good agreement between simulated and measured fracture height with a maximum of 3.6 % deviation. Additionally, simulations and corresponding experiments were performed to investigate the effects of the blank holder force, punch corner radius, and drawing ratio on the fracture height of cylinder cups. |
format |
article |
author |
The-Thanh Luyen Van-Canh Tong Duc-Toan Nguyen |
author_facet |
The-Thanh Luyen Van-Canh Tong Duc-Toan Nguyen |
author_sort |
The-Thanh Luyen |
title |
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
title_short |
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
title_full |
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
title_fullStr |
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
title_full_unstemmed |
A simulation and experimental study on the deep drawing process of SPCC sheet using the graphical method |
title_sort |
simulation and experimental study on the deep drawing process of spcc sheet using the graphical method |
publisher |
Elsevier |
publishDate |
2022 |
url |
https://doaj.org/article/46b685a65f544f98b574a0c0cf459d6d |
work_keys_str_mv |
AT thethanhluyen asimulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod AT vancanhtong asimulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod AT ductoannguyen asimulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod AT thethanhluyen simulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod AT vancanhtong simulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod AT ductoannguyen simulationandexperimentalstudyonthedeepdrawingprocessofspccsheetusingthegraphicalmethod |
_version_ |
1718400885209432064 |