Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential

Τhe development of a novel hybrid thermoplastic prepreg material enabling the fabrication of next-generation recyclable composite aerostructures produced by affordable, automated technologies is presented in the present work. The new hybrid material is produced using automated equipment designed and...

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Autores principales: Christos V. Katsiropoulos, Spiros G. Pantelakis, Marco Barile, Leonardo Lecce
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/47d3411162b04d5d9f2d6ddb387d16f8
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spelling oai:doaj.org-article:47d3411162b04d5d9f2d6ddb387d16f82021-11-25T15:57:49ZDevelopment of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential10.3390/aerospace81103512226-4310https://doaj.org/article/47d3411162b04d5d9f2d6ddb387d16f82021-11-01T00:00:00Zhttps://www.mdpi.com/2226-4310/8/11/351https://doaj.org/toc/2226-4310Τhe development of a novel hybrid thermoplastic prepreg material enabling the fabrication of next-generation recyclable composite aerostructures produced by affordable, automated technologies is presented in the present work. The new hybrid material is produced using automated equipment designed and developed for this reason. A preliminary assessment of the application of the new material is made to obtain material properties related to its processability as well as to its strength. A typical aeronautical flat skin panel has been identified and produced using an autoclave-based process in order to assess the potential of the new material for producing aircraft structural parts. Moreover, a newly developed holistic index is implemented to enable a more holistic comparison of the suitability of the materials used for the panel production. The aspects considered for the material comparison are the quality, the environmental footprint, and the cost. The results of the study pointed out that the hybrid thermoplastic material that has been developed represents a viable manufacturing option from an industrial point of view and that its implementation in structural component manufacturing leads to clear cost and environmental advantages.Christos V. KatsiropoulosSpiros G. PantelakisMarco BarileLeonardo LecceMDPI AGarticlethermoplasticsholistic assessmentPEEK/PEIlife cycle analysislife cycle costingMotor vehicles. Aeronautics. AstronauticsTL1-4050ENAerospace, Vol 8, Iss 351, p 351 (2021)
institution DOAJ
collection DOAJ
language EN
topic thermoplastics
holistic assessment
PEEK/PEI
life cycle analysis
life cycle costing
Motor vehicles. Aeronautics. Astronautics
TL1-4050
spellingShingle thermoplastics
holistic assessment
PEEK/PEI
life cycle analysis
life cycle costing
Motor vehicles. Aeronautics. Astronautics
TL1-4050
Christos V. Katsiropoulos
Spiros G. Pantelakis
Marco Barile
Leonardo Lecce
Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
description Τhe development of a novel hybrid thermoplastic prepreg material enabling the fabrication of next-generation recyclable composite aerostructures produced by affordable, automated technologies is presented in the present work. The new hybrid material is produced using automated equipment designed and developed for this reason. A preliminary assessment of the application of the new material is made to obtain material properties related to its processability as well as to its strength. A typical aeronautical flat skin panel has been identified and produced using an autoclave-based process in order to assess the potential of the new material for producing aircraft structural parts. Moreover, a newly developed holistic index is implemented to enable a more holistic comparison of the suitability of the materials used for the panel production. The aspects considered for the material comparison are the quality, the environmental footprint, and the cost. The results of the study pointed out that the hybrid thermoplastic material that has been developed represents a viable manufacturing option from an industrial point of view and that its implementation in structural component manufacturing leads to clear cost and environmental advantages.
format article
author Christos V. Katsiropoulos
Spiros G. Pantelakis
Marco Barile
Leonardo Lecce
author_facet Christos V. Katsiropoulos
Spiros G. Pantelakis
Marco Barile
Leonardo Lecce
author_sort Christos V. Katsiropoulos
title Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
title_short Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
title_full Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
title_fullStr Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
title_full_unstemmed Development of a Novel Hybrid Thermoplastic Material and Holistic Assessment of Its Application Potential
title_sort development of a novel hybrid thermoplastic material and holistic assessment of its application potential
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/47d3411162b04d5d9f2d6ddb387d16f8
work_keys_str_mv AT christosvkatsiropoulos developmentofanovelhybridthermoplasticmaterialandholisticassessmentofitsapplicationpotential
AT spirosgpantelakis developmentofanovelhybridthermoplasticmaterialandholisticassessmentofitsapplicationpotential
AT marcobarile developmentofanovelhybridthermoplasticmaterialandholisticassessmentofitsapplicationpotential
AT leonardolecce developmentofanovelhybridthermoplasticmaterialandholisticassessmentofitsapplicationpotential
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