Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant

Due to growing electricity demand, developing an efficient fault-detection system in thermal power plants (TPPs) has become a demanding issue. The most probable reason for failure in TPPs is equipment (boiler and turbine) fault. Advance detection of equipment fault can help secure maintenance shutdo...

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Autores principales: Salman Khalid, Hyunho Hwang, Heung Soo Kim
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/4829374d28ff49a1b9b141e7d5c2a182
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spelling oai:doaj.org-article:4829374d28ff49a1b9b141e7d5c2a1822021-11-11T18:20:43ZReal-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant10.3390/math92128142227-7390https://doaj.org/article/4829374d28ff49a1b9b141e7d5c2a1822021-11-01T00:00:00Zhttps://www.mdpi.com/2227-7390/9/21/2814https://doaj.org/toc/2227-7390Due to growing electricity demand, developing an efficient fault-detection system in thermal power plants (TPPs) has become a demanding issue. The most probable reason for failure in TPPs is equipment (boiler and turbine) fault. Advance detection of equipment fault can help secure maintenance shutdowns and enhance the capacity utilization rates of the equipment. Recently, an intelligent fault diagnosis based on multivariate algorithms has been introduced in TPPs. In TPPs, a huge number of sensors are used for process maintenance. However, not all of these sensors are sensitive to fault detection. The previous studies just relied on the experts’ provided data for equipment fault detection in TPPs. However, the performance of multivariate algorithms for fault detection is heavily dependent on the number of input sensors. The redundant and irrelevant sensors may reduce the performance of these algorithms, thus creating a need to determine the optimal sensor arrangement for efficient fault detection in TPPs. Therefore, this study proposes a novel machine-learning-based optimal sensor selection approach to analyze the boiler and turbine faults. Finally, real-world power plant equipment fault scenarios (boiler water wall tube leakage and turbine electric motor failure) are employed to verify the performance of the proposed model. The computational results indicate that the proposed approach enhanced the computational efficiency of machine-learning models by reducing the number of sensors up to 44% in the water wall tube leakage case scenario and 55% in the turbine motor fault case scenario. Further, the machine-learning performance is improved up to 97.6% and 92.6% in the water wall tube leakage and turbine motor fault case scenarios, respectively.Salman KhalidHyunho HwangHeung Soo KimMDPI AGarticlereal-world datadata-driven machine learningthermal power plantoptimal sensor selectionboiler water wall tubeturbineMathematicsQA1-939ENMathematics, Vol 9, Iss 2814, p 2814 (2021)
institution DOAJ
collection DOAJ
language EN
topic real-world data
data-driven machine learning
thermal power plant
optimal sensor selection
boiler water wall tube
turbine
Mathematics
QA1-939
spellingShingle real-world data
data-driven machine learning
thermal power plant
optimal sensor selection
boiler water wall tube
turbine
Mathematics
QA1-939
Salman Khalid
Hyunho Hwang
Heung Soo Kim
Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
description Due to growing electricity demand, developing an efficient fault-detection system in thermal power plants (TPPs) has become a demanding issue. The most probable reason for failure in TPPs is equipment (boiler and turbine) fault. Advance detection of equipment fault can help secure maintenance shutdowns and enhance the capacity utilization rates of the equipment. Recently, an intelligent fault diagnosis based on multivariate algorithms has been introduced in TPPs. In TPPs, a huge number of sensors are used for process maintenance. However, not all of these sensors are sensitive to fault detection. The previous studies just relied on the experts’ provided data for equipment fault detection in TPPs. However, the performance of multivariate algorithms for fault detection is heavily dependent on the number of input sensors. The redundant and irrelevant sensors may reduce the performance of these algorithms, thus creating a need to determine the optimal sensor arrangement for efficient fault detection in TPPs. Therefore, this study proposes a novel machine-learning-based optimal sensor selection approach to analyze the boiler and turbine faults. Finally, real-world power plant equipment fault scenarios (boiler water wall tube leakage and turbine electric motor failure) are employed to verify the performance of the proposed model. The computational results indicate that the proposed approach enhanced the computational efficiency of machine-learning models by reducing the number of sensors up to 44% in the water wall tube leakage case scenario and 55% in the turbine motor fault case scenario. Further, the machine-learning performance is improved up to 97.6% and 92.6% in the water wall tube leakage and turbine motor fault case scenarios, respectively.
format article
author Salman Khalid
Hyunho Hwang
Heung Soo Kim
author_facet Salman Khalid
Hyunho Hwang
Heung Soo Kim
author_sort Salman Khalid
title Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
title_short Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
title_full Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
title_fullStr Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
title_full_unstemmed Real-World Data-Driven Machine-Learning-Based Optimal Sensor Selection Approach for Equipment Fault Detection in a Thermal Power Plant
title_sort real-world data-driven machine-learning-based optimal sensor selection approach for equipment fault detection in a thermal power plant
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/4829374d28ff49a1b9b141e7d5c2a182
work_keys_str_mv AT salmankhalid realworlddatadrivenmachinelearningbasedoptimalsensorselectionapproachforequipmentfaultdetectioninathermalpowerplant
AT hyunhohwang realworlddatadrivenmachinelearningbasedoptimalsensorselectionapproachforequipmentfaultdetectioninathermalpowerplant
AT heungsookim realworlddatadrivenmachinelearningbasedoptimalsensorselectionapproachforequipmentfaultdetectioninathermalpowerplant
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