Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection

Ceramic Matrix Composites (CMC) are promising materials for high-temperature applications where damage tolerant failure behavior is required. Non-destructive testing is essential for process development, monitoring, and quality assessment of CMC parts. Air-coupled ultrasound (ACU) is a fast and cost...

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Autores principales: Jan Roßdeutscher, Peter Mechnich, Ferdinand Flucht, Yuan Shi, Raouf Jemmali
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Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:48850bba259a4d6ab65abf149000d1152021-11-25T18:03:09ZMechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection10.3390/jcs51102862504-477Xhttps://doaj.org/article/48850bba259a4d6ab65abf149000d1152021-10-01T00:00:00Zhttps://www.mdpi.com/2504-477X/5/11/286https://doaj.org/toc/2504-477XCeramic Matrix Composites (CMC) are promising materials for high-temperature applications where damage tolerant failure behavior is required. Non-destructive testing is essential for process development, monitoring, and quality assessment of CMC parts. Air-coupled ultrasound (ACU) is a fast and cost-efficient tool for non-destructive inspections of large components with respect to the detection of material inhomogeneities. Even though ACU inspection is usually used for visual inspection, the interpretation of C-scan images is often ambiguous with regard to critical defects and their impact on local material properties. This paper reports on a new approach to link the local acoustic damping of an oxide CMC plate obtained from ACU analysis with subsequent destructive mechanical testing and microstructural analyses. Local damping values of bending bars are extracted from ACU maps and compared with the results of subsequent resonant frequency damping analysis and 3-point bending tests. To support data interpretation, the homogeneous and inhomogeneous CMC areas detected in the ACU map are further analyzed by X-ray computed tomography and scanning electron microscopy. The results provide strong evidence that specific material properties such as Young’s modulus are not predictable from ACU damping maps. However, ACU shows a high, beneficial sensitivity for narrow but large area matrix cracks or delaminations, i.e., local damping is significantly correlated with specific properties such as shear moduli and bending strengths.Jan RoßdeutscherPeter MechnichFerdinand FluchtYuan ShiRaouf JemmaliMDPI AGarticlenon-destructive testingair-coupled ultrasound testingmechanical testingceramic-matrix compositesTechnologyTScienceQENJournal of Composites Science, Vol 5, Iss 286, p 286 (2021)
institution DOAJ
collection DOAJ
language EN
topic non-destructive testing
air-coupled ultrasound testing
mechanical testing
ceramic-matrix composites
Technology
T
Science
Q
spellingShingle non-destructive testing
air-coupled ultrasound testing
mechanical testing
ceramic-matrix composites
Technology
T
Science
Q
Jan Roßdeutscher
Peter Mechnich
Ferdinand Flucht
Yuan Shi
Raouf Jemmali
Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
description Ceramic Matrix Composites (CMC) are promising materials for high-temperature applications where damage tolerant failure behavior is required. Non-destructive testing is essential for process development, monitoring, and quality assessment of CMC parts. Air-coupled ultrasound (ACU) is a fast and cost-efficient tool for non-destructive inspections of large components with respect to the detection of material inhomogeneities. Even though ACU inspection is usually used for visual inspection, the interpretation of C-scan images is often ambiguous with regard to critical defects and their impact on local material properties. This paper reports on a new approach to link the local acoustic damping of an oxide CMC plate obtained from ACU analysis with subsequent destructive mechanical testing and microstructural analyses. Local damping values of bending bars are extracted from ACU maps and compared with the results of subsequent resonant frequency damping analysis and 3-point bending tests. To support data interpretation, the homogeneous and inhomogeneous CMC areas detected in the ACU map are further analyzed by X-ray computed tomography and scanning electron microscopy. The results provide strong evidence that specific material properties such as Young’s modulus are not predictable from ACU damping maps. However, ACU shows a high, beneficial sensitivity for narrow but large area matrix cracks or delaminations, i.e., local damping is significantly correlated with specific properties such as shear moduli and bending strengths.
format article
author Jan Roßdeutscher
Peter Mechnich
Ferdinand Flucht
Yuan Shi
Raouf Jemmali
author_facet Jan Roßdeutscher
Peter Mechnich
Ferdinand Flucht
Yuan Shi
Raouf Jemmali
author_sort Jan Roßdeutscher
title Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
title_short Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
title_full Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
title_fullStr Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
title_full_unstemmed Mechanical and Microstructural Assessment of Inhomogeneities in Oxide Ceramic Matrix Composites Detected by Air-Coupled Ultrasound Inspection
title_sort mechanical and microstructural assessment of inhomogeneities in oxide ceramic matrix composites detected by air-coupled ultrasound inspection
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/48850bba259a4d6ab65abf149000d115
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