Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series

A hardness-checking machine is a crucial tool in engineering studies, especially in mechanical and manufacturing processes. It is usually used to measure, calibrate, and standardize the quality of products. This study is based on the field problem in Akebono Brake Astra, Indonesia, where more manual...

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Autores principales:	Caesar Bernardus Plasenta Previo, Dzulfikar Muhammad Faiz, Prabowo Aditya Rio, Pratama Pandu Sandi, Cho Joung Hyung
Formato:	article
Lenguaje:	EN
Publicado:	Institut za istrazivanja i projektovanja u privredi 2021
Materias:	auto checking hardness machine finite element method aluminum frame design displacement value maximum stress safety factor Technology T Engineering (General). Civil engineering (General) TA1-2040
Acceso en línea:	https://doaj.org/article/4d0a8d89008b4ef09717007cb4b683ee
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spelling	oai:doaj.org-article:4d0a8d89008b4ef09717007cb4b683ee2021-12-05T21:23:13ZDesign development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series1451-41171821-319710.5937/jaes0-29822https://doaj.org/article/4d0a8d89008b4ef09717007cb4b683ee2021-01-01T00:00:00Zhttps://scindeks-clanci.ceon.rs/data/pdf/1451-4117/2021/1451-41172103731C.pdfhttps://doaj.org/toc/1451-4117https://doaj.org/toc/1821-3197A hardness-checking machine is a crucial tool in engineering studies, especially in mechanical and manufacturing processes. It is usually used to measure, calibrate, and standardize the quality of products. This study is based on the field problem in Akebono Brake Astra, Indonesia, where more manual tools are used to meet product demands. In consideration of this issue, a modified hardness checking tool with automatic operation has been developed. Using automatic operation is beneficial in terms of time and cost efficiency in comparison with other manual tools. Automatic tools apply the 3-axis system mechanism, using a Festo linear actuator with a servo motor. The testing capacity of automatic devices is equal to more manual devices. The frame of the auto checking hardness machine is assessed in this study by applying load variations. Drawing on other similar work on auto checking hardness machines, this paper provides a comparison of various aluminum frame types based on different tensile strengths and cross-sectional area values. The baseplate for hardness testing is also calculated. There are 9 testing points for calculating the use of linear guides for the baseplate. The results show excellent tensile strength values, as well as a good displacement and maximum stress.Caesar Bernardus Plasenta PrevioDzulfikar Muhammad FaizPrabowo Aditya RioPratama Pandu SandiCho Joung HyungInstitut za istrazivanja i projektovanja u privrediarticleauto checking hardness machinefinite element methodaluminum frame designdisplacement valuemaximum stresssafety factorTechnologyTEngineering (General). Civil engineering (General)TA1-2040ENIstrazivanja i projektovanja za privredu, Vol 19, Iss 3, Pp 731-742 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	auto checking hardness machine finite element method aluminum frame design displacement value maximum stress safety factor Technology T Engineering (General). Civil engineering (General) TA1-2040
spellingShingle	auto checking hardness machine finite element method aluminum frame design displacement value maximum stress safety factor Technology T Engineering (General). Civil engineering (General) TA1-2040 Caesar Bernardus Plasenta Previo Dzulfikar Muhammad Faiz Prabowo Aditya Rio Pratama Pandu Sandi Cho Joung Hyung Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
description	A hardness-checking machine is a crucial tool in engineering studies, especially in mechanical and manufacturing processes. It is usually used to measure, calibrate, and standardize the quality of products. This study is based on the field problem in Akebono Brake Astra, Indonesia, where more manual tools are used to meet product demands. In consideration of this issue, a modified hardness checking tool with automatic operation has been developed. Using automatic operation is beneficial in terms of time and cost efficiency in comparison with other manual tools. Automatic tools apply the 3-axis system mechanism, using a Festo linear actuator with a servo motor. The testing capacity of automatic devices is equal to more manual devices. The frame of the auto checking hardness machine is assessed in this study by applying load variations. Drawing on other similar work on auto checking hardness machines, this paper provides a comparison of various aluminum frame types based on different tensile strengths and cross-sectional area values. The baseplate for hardness testing is also calculated. There are 9 testing points for calculating the use of linear guides for the baseplate. The results show excellent tensile strength values, as well as a good displacement and maximum stress.
format	article
author	Caesar Bernardus Plasenta Previo Dzulfikar Muhammad Faiz Prabowo Aditya Rio Pratama Pandu Sandi Cho Joung Hyung
author_facet	Caesar Bernardus Plasenta Previo Dzulfikar Muhammad Faiz Prabowo Aditya Rio Pratama Pandu Sandi Cho Joung Hyung
author_sort	Caesar Bernardus Plasenta Previo
title	Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
title_short	Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
title_full	Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
title_fullStr	Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
title_full_unstemmed	Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series
title_sort	design development and technical analysis of an auto checking hardness machine: a study case of the hardness tester hr-522 series
publisher	Institut za istrazivanja i projektovanja u privredi
publishDate	2021
url	https://doaj.org/article/4d0a8d89008b4ef09717007cb4b683ee
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_version_	1718370999875928064

Design development and technical analysis of an auto checking hardness machine: A study case of the hardness tester HR-522 series

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