In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water

Grain refinement in alloys is a well-known effect of ultrasonic melt processing. Fragmentation of primary crystals by cavitation-induced action in liquid metals is considered as one of the main driving mechanisms for producing finer and equiaxed grain structures. However, in-situ observations of the...

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Autores principales: Abhinav Priyadarshi, Mohammad Khavari, Shazamin Bin Shahrani, Tungky Subroto, Lukman A. Yusuf, Marcello Conte, Paul Prentice, Koulis Pericleous, Dmitry Eskin, Iakovos Tzanakis
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Publicado: Elsevier 2021
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spelling oai:doaj.org-article:4e7b467e1aff45bb806661471b01f5c52021-12-02T04:59:50ZIn-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water1350-417710.1016/j.ultsonch.2021.105820https://doaj.org/article/4e7b467e1aff45bb806661471b01f5c52021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S135041772100362Xhttps://doaj.org/toc/1350-4177Grain refinement in alloys is a well-known effect of ultrasonic melt processing. Fragmentation of primary crystals by cavitation-induced action in liquid metals is considered as one of the main driving mechanisms for producing finer and equiaxed grain structures. However, in-situ observations of the fragmentation process are generally complex and difficult to follow in opaque liquid metals, especially for the free-floating crystals. In the present study, we develop a transparent test rig to observe in real time the fragmentation potential of free-floating primary Al3Zr particles under ultrasonic excitation in water (an established analogue medium to liquid aluminium for cavitation studies). An effective treatment domain was identified and fragmentation time determined using acoustic pressure field mapping. For the first time, real-time high-speed imaging captured the dynamic interaction of shock waves from the collapsing bubbles with floating intermetallic particles that led to their fragmentation. The breakage sequence as well as the cavitation erosion pattern were studied by means of post-treatment microscopic characterisation of the fragments. Fragment size distribution and crack patterns on the fractured surface were then analysed and quantified. Application of ultrasound is shown to rapidly (<10 s) reduce intermetallic size (from 5 mm down to 10 μm), thereby increasing the number of potential nucleation sites for the grain refinement of aluminium alloys during melt treatment.Abhinav PriyadarshiMohammad KhavariShazamin Bin ShahraniTungky SubrotoLukman A. YusufMarcello ContePaul PrenticeKoulis PericleousDmitry EskinIakovos TzanakisElsevierarticleGrain refinementPrimary intermetallic crystalFragmentation timeHigh-speed imagingFree-floatingChemistryQD1-999Acoustics. SoundQC221-246ENUltrasonics Sonochemistry, Vol 80, Iss , Pp 105820- (2021)
institution DOAJ
collection DOAJ
language EN
topic Grain refinement
Primary intermetallic crystal
Fragmentation time
High-speed imaging
Free-floating
Chemistry
QD1-999
Acoustics. Sound
QC221-246
spellingShingle Grain refinement
Primary intermetallic crystal
Fragmentation time
High-speed imaging
Free-floating
Chemistry
QD1-999
Acoustics. Sound
QC221-246
Abhinav Priyadarshi
Mohammad Khavari
Shazamin Bin Shahrani
Tungky Subroto
Lukman A. Yusuf
Marcello Conte
Paul Prentice
Koulis Pericleous
Dmitry Eskin
Iakovos Tzanakis
In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
description Grain refinement in alloys is a well-known effect of ultrasonic melt processing. Fragmentation of primary crystals by cavitation-induced action in liquid metals is considered as one of the main driving mechanisms for producing finer and equiaxed grain structures. However, in-situ observations of the fragmentation process are generally complex and difficult to follow in opaque liquid metals, especially for the free-floating crystals. In the present study, we develop a transparent test rig to observe in real time the fragmentation potential of free-floating primary Al3Zr particles under ultrasonic excitation in water (an established analogue medium to liquid aluminium for cavitation studies). An effective treatment domain was identified and fragmentation time determined using acoustic pressure field mapping. For the first time, real-time high-speed imaging captured the dynamic interaction of shock waves from the collapsing bubbles with floating intermetallic particles that led to their fragmentation. The breakage sequence as well as the cavitation erosion pattern were studied by means of post-treatment microscopic characterisation of the fragments. Fragment size distribution and crack patterns on the fractured surface were then analysed and quantified. Application of ultrasound is shown to rapidly (<10 s) reduce intermetallic size (from 5 mm down to 10 μm), thereby increasing the number of potential nucleation sites for the grain refinement of aluminium alloys during melt treatment.
format article
author Abhinav Priyadarshi
Mohammad Khavari
Shazamin Bin Shahrani
Tungky Subroto
Lukman A. Yusuf
Marcello Conte
Paul Prentice
Koulis Pericleous
Dmitry Eskin
Iakovos Tzanakis
author_facet Abhinav Priyadarshi
Mohammad Khavari
Shazamin Bin Shahrani
Tungky Subroto
Lukman A. Yusuf
Marcello Conte
Paul Prentice
Koulis Pericleous
Dmitry Eskin
Iakovos Tzanakis
author_sort Abhinav Priyadarshi
title In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
title_short In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
title_full In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
title_fullStr In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
title_full_unstemmed In-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
title_sort in-situ observations and acoustic measurements upon fragmentation of free-floating intermetallics under ultrasonic cavitation in water
publisher Elsevier
publishDate 2021
url https://doaj.org/article/4e7b467e1aff45bb806661471b01f5c5
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