Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application

Injection molding is the main process for the mass production of plastic products in the world. Some plastics are strongly corrosive against metals due to the generation of decomposition gases during the melting process. In this work the wear of Co-Cr-Mo alloy (hereafter CCM), Ni-based alloys, and s...

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Autores principales: Michimasa Uchidate, Akira Iwabuchi, Keiji Yanagihara, Keiji Sekine, Hidetoshi Hirahara
Formato: article
Lenguaje:EN
Publicado: Japanese Society of Tribologists 2016
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Acceso en línea:https://doaj.org/article/52e5ea9062a44477b8ad3f38c67460f9
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spelling oai:doaj.org-article:52e5ea9062a44477b8ad3f38c67460f92021-11-05T09:21:20ZStudy on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application1881-219810.2474/trol.11.540https://doaj.org/article/52e5ea9062a44477b8ad3f38c67460f92016-08-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/4/11_540/_pdf/-char/enhttps://doaj.org/toc/1881-2198Injection molding is the main process for the mass production of plastic products in the world. Some plastics are strongly corrosive against metals due to the generation of decomposition gases during the melting process. In this work the wear of Co-Cr-Mo alloy (hereafter CCM), Ni-based alloys, and steels in molten plastics was investigated using a newly developed wear tester. The specimens were rotated in molten glass fiber reinforced ethylene tetrafluoroethylene (ETFE) or polyphenylene sulfide (PPS) at 10 MPa and 100 rpm for 50 h. CCM exhibited excellent wear resistance characteristics compared with the Ni-alloys and steels. The worn CCM surface was investigated using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray photoelectron spectroscopy (XPS). The formation of Cr and Co oxides was determined to play an important role in the resistance of CCM against corrosion. The thickness of the Cr and Co oxide layer reached to a depth of 160 nm from the top surface of the CCM specimen. CCM is thus a potential candidate for application to machine parts in polymer molding that are exposed to severe wear in decomposed gases.Michimasa UchidateAkira IwabuchiKeiji YanagiharaKeiji SekineHidetoshi HiraharaJapanese Society of Tribologistsarticlewearoxideco-alloydie and moldinjection moldingetfeppsgasPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 4, Pp 540-546 (2016)
institution DOAJ
collection DOAJ
language EN
topic wear
oxide
co-alloy
die and mold
injection molding
etfe
pps
gas
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
spellingShingle wear
oxide
co-alloy
die and mold
injection molding
etfe
pps
gas
Physics
QC1-999
Engineering (General). Civil engineering (General)
TA1-2040
Mechanical engineering and machinery
TJ1-1570
Chemistry
QD1-999
Michimasa Uchidate
Akira Iwabuchi
Keiji Yanagihara
Keiji Sekine
Hidetoshi Hirahara
Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
description Injection molding is the main process for the mass production of plastic products in the world. Some plastics are strongly corrosive against metals due to the generation of decomposition gases during the melting process. In this work the wear of Co-Cr-Mo alloy (hereafter CCM), Ni-based alloys, and steels in molten plastics was investigated using a newly developed wear tester. The specimens were rotated in molten glass fiber reinforced ethylene tetrafluoroethylene (ETFE) or polyphenylene sulfide (PPS) at 10 MPa and 100 rpm for 50 h. CCM exhibited excellent wear resistance characteristics compared with the Ni-alloys and steels. The worn CCM surface was investigated using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray photoelectron spectroscopy (XPS). The formation of Cr and Co oxides was determined to play an important role in the resistance of CCM against corrosion. The thickness of the Cr and Co oxide layer reached to a depth of 160 nm from the top surface of the CCM specimen. CCM is thus a potential candidate for application to machine parts in polymer molding that are exposed to severe wear in decomposed gases.
format article
author Michimasa Uchidate
Akira Iwabuchi
Keiji Yanagihara
Keiji Sekine
Hidetoshi Hirahara
author_facet Michimasa Uchidate
Akira Iwabuchi
Keiji Yanagihara
Keiji Sekine
Hidetoshi Hirahara
author_sort Michimasa Uchidate
title Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
title_short Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
title_full Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
title_fullStr Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
title_full_unstemmed Study on Corrosive Wear of Co-Cr-Mo Alloy in Decomposed Gas from ETFE and PPS for Injection Molding Application
title_sort study on corrosive wear of co-cr-mo alloy in decomposed gas from etfe and pps for injection molding application
publisher Japanese Society of Tribologists
publishDate 2016
url https://doaj.org/article/52e5ea9062a44477b8ad3f38c67460f9
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AT keijiyanagihara studyoncorrosivewearofcocrmoalloyindecomposedgasfrometfeandppsforinjectionmoldingapplication
AT keijisekine studyoncorrosivewearofcocrmoalloyindecomposedgasfrometfeandppsforinjectionmoldingapplication
AT hidetoshihirahara studyoncorrosivewearofcocrmoalloyindecomposedgasfrometfeandppsforinjectionmoldingapplication
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