Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot

<p>The working space of small motor stators is narrow, and most of them are manual winding. It is difficult to guarantee the uniform arrangement of enameled wires by multi-wire winding. To solve these problems, a three-phase parallel equivalent multi-wire winding robot is proposed to achieve l...

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Autores principales: Y. Zhao, E. Zhou, J. Zhang, C. Wu, C. Yang
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Lenguaje:EN
Publicado: Copernicus Publications 2021
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Acceso en línea:https://doaj.org/article/533a6d682b9445039e786f9c6ac9506d
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spelling oai:doaj.org-article:533a6d682b9445039e786f9c6ac9506d2021-11-22T07:34:18ZDesign and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot10.5194/ms-12-1005-20212191-91512191-916Xhttps://doaj.org/article/533a6d682b9445039e786f9c6ac9506d2021-11-01T00:00:00Zhttps://ms.copernicus.org/articles/12/1005/2021/ms-12-1005-2021.pdfhttps://doaj.org/toc/2191-9151https://doaj.org/toc/2191-916X<p>The working space of small motor stators is narrow, and most of them are manual winding. It is difficult to guarantee the uniform arrangement of enameled wires by multi-wire winding. To solve these problems, a three-phase parallel equivalent multi-wire winding robot is proposed to achieve large output torque of the motor. Firstly, according to the equivalent model, the structure of the large arm, small arm and manipulator is designed to determine the motion model of the winding robot. Euler's kinematics theory is used to analyze the change of the working position of the arm, and the rotation matrix of the arm and the constraint equation of the motion vector of each branch chain are established. The motion model of the arm and the manipulator are established using inverse kinematics and analytical analysis. The motion pose of each joint of the winding robot is studied to ensure that the robot realizes a three-phase parallel multi-wire winding motion. ADAMS software was used for kinematic simulation analysis of the winding robot. The displacement of the branch chain on the <span class="inline-formula"><i>x</i><i>y</i><i>z</i></span> axis was represented by the torque of the virtual motor to verify the correctness of the inverse kinematics solution and the closure condition of the manipulator block. Finally, the ROS simulation platform is built to simulate the joint motion planning of the winding robot to verify the multi-line parallel principle and the feasibility of the multi-line parallel winding hybrid robot. The research results of this paper provide a theoretical reference for multi-wire parallel winding equipment control.</p>Y. ZhaoE. ZhouJ. ZhangC. WuC. YangCopernicus PublicationsarticleMaterials of engineering and construction. Mechanics of materialsTA401-492ENMechanical Sciences, Vol 12, Pp 1005-1016 (2021)
institution DOAJ
collection DOAJ
language EN
topic Materials of engineering and construction. Mechanics of materials
TA401-492
spellingShingle Materials of engineering and construction. Mechanics of materials
TA401-492
Y. Zhao
E. Zhou
J. Zhang
C. Wu
C. Yang
Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
description <p>The working space of small motor stators is narrow, and most of them are manual winding. It is difficult to guarantee the uniform arrangement of enameled wires by multi-wire winding. To solve these problems, a three-phase parallel equivalent multi-wire winding robot is proposed to achieve large output torque of the motor. Firstly, according to the equivalent model, the structure of the large arm, small arm and manipulator is designed to determine the motion model of the winding robot. Euler's kinematics theory is used to analyze the change of the working position of the arm, and the rotation matrix of the arm and the constraint equation of the motion vector of each branch chain are established. The motion model of the arm and the manipulator are established using inverse kinematics and analytical analysis. The motion pose of each joint of the winding robot is studied to ensure that the robot realizes a three-phase parallel multi-wire winding motion. ADAMS software was used for kinematic simulation analysis of the winding robot. The displacement of the branch chain on the <span class="inline-formula"><i>x</i><i>y</i><i>z</i></span> axis was represented by the torque of the virtual motor to verify the correctness of the inverse kinematics solution and the closure condition of the manipulator block. Finally, the ROS simulation platform is built to simulate the joint motion planning of the winding robot to verify the multi-line parallel principle and the feasibility of the multi-line parallel winding hybrid robot. The research results of this paper provide a theoretical reference for multi-wire parallel winding equipment control.</p>
format article
author Y. Zhao
E. Zhou
J. Zhang
C. Wu
C. Yang
author_facet Y. Zhao
E. Zhou
J. Zhang
C. Wu
C. Yang
author_sort Y. Zhao
title Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
title_short Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
title_full Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
title_fullStr Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
title_full_unstemmed Design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
title_sort design and motion analysis of a small motor stator multi-wire paralleled winding hybrid robot
publisher Copernicus Publications
publishDate 2021
url https://doaj.org/article/533a6d682b9445039e786f9c6ac9506d
work_keys_str_mv AT yzhao designandmotionanalysisofasmallmotorstatormultiwireparalleledwindinghybridrobot
AT ezhou designandmotionanalysisofasmallmotorstatormultiwireparalleledwindinghybridrobot
AT jzhang designandmotionanalysisofasmallmotorstatormultiwireparalleledwindinghybridrobot
AT cwu designandmotionanalysisofasmallmotorstatormultiwireparalleledwindinghybridrobot
AT cyang designandmotionanalysisofasmallmotorstatormultiwireparalleledwindinghybridrobot
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