Corrosion detection and severity level prediction using acoustic emission and machine learning based approach

Failure caused by corrosion in industries are the major cause of breakdown maintenance. Acoustic emission during the accelerated corrosion testing is a reliable method for corrosion detection, however, classification of these acoustic emission signals by machine learning techniques is still in its i...

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Autores principales: Muhammad Fahad Sheikh, Khurram Kamal, Faheem Rafique, Salman Sabir, Hassan Zaheer, Kashif Khan
Formato: article
Lenguaje:EN
Publicado: Elsevier 2021
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Acceso en línea:https://doaj.org/article/53b2030637ed4f6a8c448869e19ad4e6
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spelling oai:doaj.org-article:53b2030637ed4f6a8c448869e19ad4e62021-11-22T04:22:17ZCorrosion detection and severity level prediction using acoustic emission and machine learning based approach2090-447910.1016/j.asej.2021.03.024https://doaj.org/article/53b2030637ed4f6a8c448869e19ad4e62021-12-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S2090447921001970https://doaj.org/toc/2090-4479Failure caused by corrosion in industries are the major cause of breakdown maintenance. Acoustic emission during the accelerated corrosion testing is a reliable method for corrosion detection, however, classification of these acoustic emission signals by machine learning techniques is still in its infancy. Proposed approach uses a hybrid technique that combines the detection of corrosion through acoustic emission signals from accelerated corrosion testing with machine learning techniques to accurately predict the corrosion severity levels. Laboratory based experimentation setup was established for accelerated corrosion testing of mild steel samples for different time spans and mass loss of samples were recorded. Acoustic emission signals were acquired at high frequency sampling rate with Sound Well AE sensor, NI Elvis kit and NI Labview software. AE mean, AE RMS, AE energy, and kurtosis were selected as distinct features as they represent a linear relationship with the corrosion process. For multi-class problem, five Corrosion severity levels have been made based on mass loss occurred during accelerated corrosion testing for which Naive Bayes, BP-NN and RBF-NN showed accuracy of 90.4%, 94.57%, and 100% respectively.Muhammad Fahad SheikhKhurram KamalFaheem RafiqueSalman SabirHassan ZaheerKashif KhanElsevierarticleAcoustic emissionCorrosion detectionAccelerated corrosion testingMachine learning classifiersSeverity level predictionEngineering (General). Civil engineering (General)TA1-2040ENAin Shams Engineering Journal, Vol 12, Iss 4, Pp 3891-3903 (2021)
institution DOAJ
collection DOAJ
language EN
topic Acoustic emission
Corrosion detection
Accelerated corrosion testing
Machine learning classifiers
Severity level prediction
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Acoustic emission
Corrosion detection
Accelerated corrosion testing
Machine learning classifiers
Severity level prediction
Engineering (General). Civil engineering (General)
TA1-2040
Muhammad Fahad Sheikh
Khurram Kamal
Faheem Rafique
Salman Sabir
Hassan Zaheer
Kashif Khan
Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
description Failure caused by corrosion in industries are the major cause of breakdown maintenance. Acoustic emission during the accelerated corrosion testing is a reliable method for corrosion detection, however, classification of these acoustic emission signals by machine learning techniques is still in its infancy. Proposed approach uses a hybrid technique that combines the detection of corrosion through acoustic emission signals from accelerated corrosion testing with machine learning techniques to accurately predict the corrosion severity levels. Laboratory based experimentation setup was established for accelerated corrosion testing of mild steel samples for different time spans and mass loss of samples were recorded. Acoustic emission signals were acquired at high frequency sampling rate with Sound Well AE sensor, NI Elvis kit and NI Labview software. AE mean, AE RMS, AE energy, and kurtosis were selected as distinct features as they represent a linear relationship with the corrosion process. For multi-class problem, five Corrosion severity levels have been made based on mass loss occurred during accelerated corrosion testing for which Naive Bayes, BP-NN and RBF-NN showed accuracy of 90.4%, 94.57%, and 100% respectively.
format article
author Muhammad Fahad Sheikh
Khurram Kamal
Faheem Rafique
Salman Sabir
Hassan Zaheer
Kashif Khan
author_facet Muhammad Fahad Sheikh
Khurram Kamal
Faheem Rafique
Salman Sabir
Hassan Zaheer
Kashif Khan
author_sort Muhammad Fahad Sheikh
title Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
title_short Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
title_full Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
title_fullStr Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
title_full_unstemmed Corrosion detection and severity level prediction using acoustic emission and machine learning based approach
title_sort corrosion detection and severity level prediction using acoustic emission and machine learning based approach
publisher Elsevier
publishDate 2021
url https://doaj.org/article/53b2030637ed4f6a8c448869e19ad4e6
work_keys_str_mv AT muhammadfahadsheikh corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
AT khurramkamal corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
AT faheemrafique corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
AT salmansabir corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
AT hassanzaheer corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
AT kashifkhan corrosiondetectionandseveritylevelpredictionusingacousticemissionandmachinelearningbasedapproach
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