Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production

Carbon fiber-reinforced thermoplastics offer the possibility for short lead times and dustless assembly in aerospace applications. However, their great potential for efficient processing to date is not entirely exploited. At the Center for Lightweight Production Technology (ZLP) in Augsburg smart au...

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Autores principales:	Frederic J. C. Fischer, Matthias Beyrle, Arthur-Hans Thellmann, Manuel Endrass, Thomas Stefani, Tobias Gerngross, Michael Kupke
Formato:	article
Lenguaje:	EN
Publicado:	Taylor & Francis Group 2017
Materias:	Carbon fiber-reinforced thermoplastics Thermoplastic composites Automation Production technology Vacuum consolidation Thermoforming Implant resistance welding Production-integrated quality assurance Polymers and polymer manufacture TP1080-1185 T59.5
Acceso en línea:	https://doaj.org/article/556b0552f4ec47949d86f9d65607911b
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spelling	oai:doaj.org-article:556b0552f4ec47949d86f9d65607911b2021-12-02T05:46:13ZCorrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production2055-03402055-035910.1080/20550340.2017.1283100https://doaj.org/article/556b0552f4ec47949d86f9d65607911b2017-01-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2017.1283100https://doaj.org/toc/2055-0340https://doaj.org/toc/2055-0359Carbon fiber-reinforced thermoplastics offer the possibility for short lead times and dustless assembly in aerospace applications. However, their great potential for efficient processing to date is not entirely exploited. At the Center for Lightweight Production Technology (ZLP) in Augsburg smart automation of thermoplastic composite production is investigated. To assess the overall process chain a sine wave beam designed as crash-absorber serves as demonstrator. The production process from as-delivered material to final assembly is presented. In addition to non-destructive testing at the end of the value adding process chain, production-integration quality assurance, and process characterization serve to evaluate each process step. In this context, water-coupled ultrasonic testing as an established method in aerospace production is used to assess the degree of consolidation after vacuum consolidation and press-forming. Thus, quality issues and crucial process parameters can be identified and optimized to improve robustness.Frederic J. C. FischerMatthias BeyrleArthur-Hans ThellmannManuel EndrassThomas StefaniTobias GerngrossMichael KupkeTaylor & Francis GrouparticleCarbon fiber-reinforced thermoplasticsThermoplastic compositesAutomationProduction technologyVacuum consolidationThermoformingImplant resistance weldingProduction-integrated quality assurancePolymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 3, Iss 1, Pp 10-20 (2017)
institution	DOAJ
collection	DOAJ
language	EN
topic	Carbon fiber-reinforced thermoplastics Thermoplastic composites Automation Production technology Vacuum consolidation Thermoforming Implant resistance welding Production-integrated quality assurance Polymers and polymer manufacture TP1080-1185 Automation T59.5
spellingShingle	Carbon fiber-reinforced thermoplastics Thermoplastic composites Automation Production technology Vacuum consolidation Thermoforming Implant resistance welding Production-integrated quality assurance Polymers and polymer manufacture TP1080-1185 Automation T59.5 Frederic J. C. Fischer Matthias Beyrle Arthur-Hans Thellmann Manuel Endrass Thomas Stefani Tobias Gerngross Michael Kupke Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
description	Carbon fiber-reinforced thermoplastics offer the possibility for short lead times and dustless assembly in aerospace applications. However, their great potential for efficient processing to date is not entirely exploited. At the Center for Lightweight Production Technology (ZLP) in Augsburg smart automation of thermoplastic composite production is investigated. To assess the overall process chain a sine wave beam designed as crash-absorber serves as demonstrator. The production process from as-delivered material to final assembly is presented. In addition to non-destructive testing at the end of the value adding process chain, production-integration quality assurance, and process characterization serve to evaluate each process step. In this context, water-coupled ultrasonic testing as an established method in aerospace production is used to assess the degree of consolidation after vacuum consolidation and press-forming. Thus, quality issues and crucial process parameters can be identified and optimized to improve robustness.
format	article
author	Frederic J. C. Fischer Matthias Beyrle Arthur-Hans Thellmann Manuel Endrass Thomas Stefani Tobias Gerngross Michael Kupke
author_facet	Frederic J. C. Fischer Matthias Beyrle Arthur-Hans Thellmann Manuel Endrass Thomas Stefani Tobias Gerngross Michael Kupke
author_sort	Frederic J. C. Fischer
title	Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
title_short	Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
title_full	Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
title_fullStr	Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
title_full_unstemmed	Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
title_sort	corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production
publisher	Taylor & Francis Group
publishDate	2017
url	https://doaj.org/article/556b0552f4ec47949d86f9d65607911b
work_keys_str_mv	AT fredericjcfischer corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT matthiasbeyrle corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT arthurhansthellmann corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT manuelendrass corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT thomasstefani corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT tobiasgerngross corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction AT michaelkupke corrugatedcompositesproductionintegratedqualityassuranceincarbonfiberreinforcedthermoplasticsinewavebeamproduction
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Corrugated composites: production-integrated quality assurance in carbon fiber reinforced thermoplastic sine wave beam production

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