Copper Cathode Contamination by Nickel in Copper Electrorefining

Nickel behavior has a significant role in the electrorefining of copper, and although it has been extensively studied from the anode and electrolyte point of view over the past decades, studies on nickel contamination at the cathode are limited. In the current paper, three possible contamination mec...

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Autores principales: Mika Sahlman, Jari Aromaa, Mari Lundström
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:5c408c559d6248fab438d36490e380072021-11-25T18:21:44ZCopper Cathode Contamination by Nickel in Copper Electrorefining10.3390/met111117582075-4701https://doaj.org/article/5c408c559d6248fab438d36490e380072021-11-01T00:00:00Zhttps://www.mdpi.com/2075-4701/11/11/1758https://doaj.org/toc/2075-4701Nickel behavior has a significant role in the electrorefining of copper, and although it has been extensively studied from the anode and electrolyte point of view over the past decades, studies on nickel contamination at the cathode are limited. In the current paper, three possible contamination mechanisms—particle entrapment, electrolyte inclusions and co-electrodeposition—were investigated. Copper electrorefining (Cu-ER) was conducted at the laboratory scale, and the cathodes were analyzed by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) and flame atomic absorption spectroscopy (AAS). Particle entrapment was studied by adding NiO and Fe<sub>2</sub>O<sub>3</sub> to the system to simulate nickel anode slime, and the experiments were replicated with industrial anode slime material. The possibility of electrolyte entrapment due to nodulation was explored through the addition of graphite to produce nodules on the cathode. Co-electrodeposition was analyzed by experiments that utilized a Hull cell. The results indicate that particle entrapment can occur at the cathode and is a major source of the nickel contamination in Cu-ER, whereas nickel compounds were not shown to promote nodulation. Inclusions of bulk electrolytes within the surface matrix were observed, proving that electrolyte entrapment is possible. As co-electrodeposition of Ni in Cu-ER is thermodynamically unlikely, these experimental results also verify that it does not occur to any significant extent.Mika SahlmanJari AromaaMari LundströmMDPI AGarticleelectrorefiningcoppernickelcathode contaminationparticle entrapmentelectrolyte inclusionMining engineering. MetallurgyTN1-997ENMetals, Vol 11, Iss 1758, p 1758 (2021)
institution DOAJ
collection DOAJ
language EN
topic electrorefining
copper
nickel
cathode contamination
particle entrapment
electrolyte inclusion
Mining engineering. Metallurgy
TN1-997
spellingShingle electrorefining
copper
nickel
cathode contamination
particle entrapment
electrolyte inclusion
Mining engineering. Metallurgy
TN1-997
Mika Sahlman
Jari Aromaa
Mari Lundström
Copper Cathode Contamination by Nickel in Copper Electrorefining
description Nickel behavior has a significant role in the electrorefining of copper, and although it has been extensively studied from the anode and electrolyte point of view over the past decades, studies on nickel contamination at the cathode are limited. In the current paper, three possible contamination mechanisms—particle entrapment, electrolyte inclusions and co-electrodeposition—were investigated. Copper electrorefining (Cu-ER) was conducted at the laboratory scale, and the cathodes were analyzed by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) and flame atomic absorption spectroscopy (AAS). Particle entrapment was studied by adding NiO and Fe<sub>2</sub>O<sub>3</sub> to the system to simulate nickel anode slime, and the experiments were replicated with industrial anode slime material. The possibility of electrolyte entrapment due to nodulation was explored through the addition of graphite to produce nodules on the cathode. Co-electrodeposition was analyzed by experiments that utilized a Hull cell. The results indicate that particle entrapment can occur at the cathode and is a major source of the nickel contamination in Cu-ER, whereas nickel compounds were not shown to promote nodulation. Inclusions of bulk electrolytes within the surface matrix were observed, proving that electrolyte entrapment is possible. As co-electrodeposition of Ni in Cu-ER is thermodynamically unlikely, these experimental results also verify that it does not occur to any significant extent.
format article
author Mika Sahlman
Jari Aromaa
Mari Lundström
author_facet Mika Sahlman
Jari Aromaa
Mari Lundström
author_sort Mika Sahlman
title Copper Cathode Contamination by Nickel in Copper Electrorefining
title_short Copper Cathode Contamination by Nickel in Copper Electrorefining
title_full Copper Cathode Contamination by Nickel in Copper Electrorefining
title_fullStr Copper Cathode Contamination by Nickel in Copper Electrorefining
title_full_unstemmed Copper Cathode Contamination by Nickel in Copper Electrorefining
title_sort copper cathode contamination by nickel in copper electrorefining
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/5c408c559d6248fab438d36490e38007
work_keys_str_mv AT mikasahlman coppercathodecontaminationbynickelincopperelectrorefining
AT jariaromaa coppercathodecontaminationbynickelincopperelectrorefining
AT marilundstrom coppercathodecontaminationbynickelincopperelectrorefining
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