Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical prope...
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MDPI AG
2021
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oai:doaj.org-article:5e1d1723543b4d3190bf103ab1d113e42021-11-11T18:45:44ZModelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures10.3390/polym132137372073-4360https://doaj.org/article/5e1d1723543b4d3190bf103ab1d113e42021-10-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/21/3737https://doaj.org/toc/2073-4360Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law’s coefficient also proves the same conclusion.Yousef Lafi A. AlshammariFeiyang HeMuhammad A. KhanMDPI AGarticlefused deposition modellingABSthermo-mechanical loadraster orientationnozzle sizelayer thicknessOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 3737, p 3737 (2021) |
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fused deposition modelling ABS thermo-mechanical load raster orientation nozzle size layer thickness Organic chemistry QD241-441 |
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fused deposition modelling ABS thermo-mechanical load raster orientation nozzle size layer thickness Organic chemistry QD241-441 Yousef Lafi A. Alshammari Feiyang He Muhammad A. Khan Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
description |
Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law’s coefficient also proves the same conclusion. |
format |
article |
author |
Yousef Lafi A. Alshammari Feiyang He Muhammad A. Khan |
author_facet |
Yousef Lafi A. Alshammari Feiyang He Muhammad A. Khan |
author_sort |
Yousef Lafi A. Alshammari |
title |
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
title_short |
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
title_full |
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
title_fullStr |
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
title_full_unstemmed |
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures |
title_sort |
modelling and investigation of crack growth for 3d-printed acrylonitrile butadiene styrene (abs) with various printing parameters and ambient temperatures |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/5e1d1723543b4d3190bf103ab1d113e4 |
work_keys_str_mv |
AT youseflafiaalshammari modellingandinvestigationofcrackgrowthfor3dprintedacrylonitrilebutadienestyreneabswithvariousprintingparametersandambienttemperatures AT feiyanghe modellingandinvestigationofcrackgrowthfor3dprintedacrylonitrilebutadienestyreneabswithvariousprintingparametersandambienttemperatures AT muhammadakhan modellingandinvestigationofcrackgrowthfor3dprintedacrylonitrilebutadienestyreneabswithvariousprintingparametersandambienttemperatures |
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