Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures

Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical prope...

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Autores principales: Yousef Lafi A. Alshammari, Feiyang He, Muhammad A. Khan
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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ABS
Acceso en línea:https://doaj.org/article/5e1d1723543b4d3190bf103ab1d113e4
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spelling oai:doaj.org-article:5e1d1723543b4d3190bf103ab1d113e42021-11-11T18:45:44ZModelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures10.3390/polym132137372073-4360https://doaj.org/article/5e1d1723543b4d3190bf103ab1d113e42021-10-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/21/3737https://doaj.org/toc/2073-4360Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law’s coefficient also proves the same conclusion.Yousef Lafi A. AlshammariFeiyang HeMuhammad A. KhanMDPI AGarticlefused deposition modellingABSthermo-mechanical loadraster orientationnozzle sizelayer thicknessOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 3737, p 3737 (2021)
institution DOAJ
collection DOAJ
language EN
topic fused deposition modelling
ABS
thermo-mechanical load
raster orientation
nozzle size
layer thickness
Organic chemistry
QD241-441
spellingShingle fused deposition modelling
ABS
thermo-mechanical load
raster orientation
nozzle size
layer thickness
Organic chemistry
QD241-441
Yousef Lafi A. Alshammari
Feiyang He
Muhammad A. Khan
Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
description Three-dimensional (3D) printing is one of the significant industrial manufacturing methods in the modern era. Many materials are used for 3D printing; however, as the most used material in fused deposition modelling (FDM) technology, acrylonitrile butadiene styrene (ABS) offers good mechanical properties. It is perfect for making structures for industrial applications in complex environments. Three-dimensional printing parameters, including building orientation, layers thickness, and nozzle size, critically affect the crack growth in FDM structures under complex loads. Therefore, this paper used the dynamic bending vibration test to investigate their influence on fatigue crack growth (FCG) rate under dynamic loads and the Paris power law constant C and m. The paper proposed an analytical solution to determine the stress intensity factor (SIF) at the crack tip based on the measurement of structural dynamic response. The experimental results show that the lower ambient temperature, as well as increased nozzle size and layer thickness, provide a lower FCG rate. The printing orientation, which is the same as loading, also slows the crack growth. The linear regression between these parameters and Paris Law’s coefficient also proves the same conclusion.
format article
author Yousef Lafi A. Alshammari
Feiyang He
Muhammad A. Khan
author_facet Yousef Lafi A. Alshammari
Feiyang He
Muhammad A. Khan
author_sort Yousef Lafi A. Alshammari
title Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
title_short Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
title_full Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
title_fullStr Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
title_full_unstemmed Modelling and Investigation of Crack Growth for 3D-Printed Acrylonitrile Butadiene Styrene (ABS) with Various Printing Parameters and Ambient Temperatures
title_sort modelling and investigation of crack growth for 3d-printed acrylonitrile butadiene styrene (abs) with various printing parameters and ambient temperatures
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/5e1d1723543b4d3190bf103ab1d113e4
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AT feiyanghe modellingandinvestigationofcrackgrowthfor3dprintedacrylonitrilebutadienestyreneabswithvariousprintingparametersandambienttemperatures
AT muhammadakhan modellingandinvestigationofcrackgrowthfor3dprintedacrylonitrilebutadienestyreneabswithvariousprintingparametersandambienttemperatures
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