An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures

The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called ope...

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Autores principales:	Krzysztof J. Kaliński, Marek A. Galewski, Michał R. Mazur, Natalia Stawicka-Morawska
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	face milling cutting process dynamics vibration suppression hybrid modeling modal analysis virtual prototyping Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
Acceso en línea:	https://doaj.org/article/5f20a9f8342e4f18aae2c69fcdae3e56
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spelling	oai:doaj.org-article:5f20a9f8342e4f18aae2c69fcdae3e562021-11-11T18:06:47ZAn Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures10.3390/ma142165621996-1944https://doaj.org/article/5f20a9f8342e4f18aae2c69fcdae3e562021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6562https://doaj.org/toc/1996-1944The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results, modal subsystem identification was performed and reliable process data for simulation studies were obtained. Next, simulations of the milling process, for successive values of the spindle speed, are repeated until the best vibration state of the workpiece is obtained. For this purpose, the root mean square values of the time plots of vibration displacements are examined. The effectiveness of the approach proposed for reducing vibrations in the process of face milling is verified on the basis of the results of appropriate experimental investigations. The economic profitability of the implementation of the operational technique in the production practice of enterprises dealing with mechanical processing is demonstrated as well.Krzysztof J. KalińskiMarek A. GalewskiMichał R. MazurNatalia Stawicka-MorawskaMDPI AGarticleface millingcutting process dynamicsvibration suppressionhybrid modelingmodal analysisvirtual prototypingTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6562, p 6562 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	face milling cutting process dynamics vibration suppression hybrid modeling modal analysis virtual prototyping Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
spellingShingle	face milling cutting process dynamics vibration suppression hybrid modeling modal analysis virtual prototyping Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Krzysztof J. Kaliński Marek A. Galewski Michał R. Mazur Natalia Stawicka-Morawska An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
description	The paper presents an original method concerning the problem of vibration reduction in the general case while milling large-size and geometrically complex details with the use of an innovative approach to the selection of spindle speed. A computational model is obtained by applying the so-called operational approach to identify the parameters of the workpiece modal model. Thanks to the experimental modal analysis results, modal subsystem identification was performed and reliable process data for simulation studies were obtained. Next, simulations of the milling process, for successive values of the spindle speed, are repeated until the best vibration state of the workpiece is obtained. For this purpose, the root mean square values of the time plots of vibration displacements are examined. The effectiveness of the approach proposed for reducing vibrations in the process of face milling is verified on the basis of the results of appropriate experimental investigations. The economic profitability of the implementation of the operational technique in the production practice of enterprises dealing with mechanical processing is demonstrated as well.
format	article
author	Krzysztof J. Kaliński Marek A. Galewski Michał R. Mazur Natalia Stawicka-Morawska
author_facet	Krzysztof J. Kaliński Marek A. Galewski Michał R. Mazur Natalia Stawicka-Morawska
author_sort	Krzysztof J. Kaliński
title	An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
title_short	An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
title_full	An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
title_fullStr	An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
title_full_unstemmed	An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures
title_sort	experimentally aided operational virtual prototyping to obtain the best spindle speed during face milling of large-size structures
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/5f20a9f8342e4f18aae2c69fcdae3e56
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An Experimentally Aided Operational Virtual Prototyping to Obtain the Best Spindle Speed during Face Milling of Large-Size Structures

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