Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives

Due to the nonlinear material behavior and contradicting application requirements, the selection of a specific electrical steel grade for a highly efficient electrical machine during its design stage is challenging. With sufficient knowledge of the correlations between material and magnetic properti...

Descripción completa

Guardado en:

Detalles Bibliográficos
Autores principales:	Nora Leuning, Markus Jaeger, Benedikt Schauerte, Anett Stöcker, Rudolf Kawalla, Xuefei Wei, Gerhard Hirt, Martin Heller, Sandra Korte-Kerzel, Lucas Böhm, Wolfram Volk, Kay Hameyer
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	electrical steel loss modeling tailor-made material design electrical machines Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
Acceso en línea:	https://doaj.org/article/6109de4d16d64c5ebfd987bf563d4309
Etiquetas:	Agregar Etiqueta Sin Etiquetas, Sea el primero en etiquetar este registro!

id	oai:doaj.org-article:6109de4d16d64c5ebfd987bf563d4309
record_format	dspace
spelling	oai:doaj.org-article:6109de4d16d64c5ebfd987bf563d43092021-11-11T18:07:52ZMaterial Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives10.3390/ma142165881996-1944https://doaj.org/article/6109de4d16d64c5ebfd987bf563d43092021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6588https://doaj.org/toc/1996-1944Due to the nonlinear material behavior and contradicting application requirements, the selection of a specific electrical steel grade for a highly efficient electrical machine during its design stage is challenging. With sufficient knowledge of the correlations between material and magnetic properties and capable material models, a material design for specific requirements can be enabled. In this work, the correlations between magnetization behavior, iron loss and the most relevant material parameters for non-oriented electrical steels, i.e., alloying, sheet thickness and grain size, are studied on laboratory-produced iron-based electrical steels of 2.4 and 3.2 wt % silicon. Different final thicknesses and grain sizes for both alloys are obtained by different production parameters to produce a total of 21 final material states, which are characterized by state-of-the-art material characterization methods. The magnetic properties are measured on a single sheet tester, quantified up to 5 kHz and used to parametrize the semi-physical IEM loss model. From the loss parameters, a tailor-made material, marked by its thickness and grain size is deduced. The influence of different steel grades and the chance of tailor-made material design is discussed in the context of an exemplary e-mobility application by performing finite-element electrical machine simulations and post-processing on four of the twenty-one materials and the tailor-made material. It is shown that thicker materials can lead to fewer iron losses if the alloying and grain size are adapted and that the three studied parameters are in fact levers for material design where resources can be saved by a targeted optimization.Nora LeuningMarkus JaegerBenedikt SchauerteAnett StöckerRudolf KawallaXuefei WeiGerhard HirtMartin HellerSandra Korte-KerzelLucas BöhmWolfram VolkKay HameyerMDPI AGarticleelectrical steelloss modelingtailor-made material designelectrical machinesTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6588, p 6588 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	electrical steel loss modeling tailor-made material design electrical machines Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
spellingShingle	electrical steel loss modeling tailor-made material design electrical machines Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Nora Leuning Markus Jaeger Benedikt Schauerte Anett Stöcker Rudolf Kawalla Xuefei Wei Gerhard Hirt Martin Heller Sandra Korte-Kerzel Lucas Böhm Wolfram Volk Kay Hameyer Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
description	Due to the nonlinear material behavior and contradicting application requirements, the selection of a specific electrical steel grade for a highly efficient electrical machine during its design stage is challenging. With sufficient knowledge of the correlations between material and magnetic properties and capable material models, a material design for specific requirements can be enabled. In this work, the correlations between magnetization behavior, iron loss and the most relevant material parameters for non-oriented electrical steels, i.e., alloying, sheet thickness and grain size, are studied on laboratory-produced iron-based electrical steels of 2.4 and 3.2 wt % silicon. Different final thicknesses and grain sizes for both alloys are obtained by different production parameters to produce a total of 21 final material states, which are characterized by state-of-the-art material characterization methods. The magnetic properties are measured on a single sheet tester, quantified up to 5 kHz and used to parametrize the semi-physical IEM loss model. From the loss parameters, a tailor-made material, marked by its thickness and grain size is deduced. The influence of different steel grades and the chance of tailor-made material design is discussed in the context of an exemplary e-mobility application by performing finite-element electrical machine simulations and post-processing on four of the twenty-one materials and the tailor-made material. It is shown that thicker materials can lead to fewer iron losses if the alloying and grain size are adapted and that the three studied parameters are in fact levers for material design where resources can be saved by a targeted optimization.
format	article
author	Nora Leuning Markus Jaeger Benedikt Schauerte Anett Stöcker Rudolf Kawalla Xuefei Wei Gerhard Hirt Martin Heller Sandra Korte-Kerzel Lucas Böhm Wolfram Volk Kay Hameyer
author_facet	Nora Leuning Markus Jaeger Benedikt Schauerte Anett Stöcker Rudolf Kawalla Xuefei Wei Gerhard Hirt Martin Heller Sandra Korte-Kerzel Lucas Böhm Wolfram Volk Kay Hameyer
author_sort	Nora Leuning
title	Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
title_short	Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
title_full	Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
title_fullStr	Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
title_full_unstemmed	Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives
title_sort	material design for low-loss non-oriented electrical steel for energy efficient drives
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/6109de4d16d64c5ebfd987bf563d4309
work_keys_str_mv	AT noraleuning materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT markusjaeger materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT benediktschauerte materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT anettstocker materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT rudolfkawalla materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT xuefeiwei materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT gerhardhirt materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT martinheller materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT sandrakortekerzel materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT lucasbohm materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT wolframvolk materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives AT kayhameyer materialdesignforlowlossnonorientedelectricalsteelforenergyefficientdrives
_version_	1718431944984756224

Material Design for Low-Loss Non-Oriented Electrical Steel for Energy Efficient Drives

Ejemplares similares