Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer
Abstract The tribological properties of cylinder block/valve plate is an important consideration in the design of axial piston pump. The effect of materials and heat treatment on friction and wear properties has been studied in depth. Engineering experiences show that the speed and load also affect...
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2021
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oai:doaj.org-article:63551190179e45ad8f57cfd9ca8371722021-12-05T12:03:35ZTribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer10.1186/s10033-021-00647-31000-93452192-8258https://doaj.org/article/63551190179e45ad8f57cfd9ca8371722021-12-01T00:00:00Zhttps://doi.org/10.1186/s10033-021-00647-3https://doaj.org/toc/1000-9345https://doaj.org/toc/2192-8258Abstract The tribological properties of cylinder block/valve plate is an important consideration in the design of axial piston pump. The effect of materials and heat treatment on friction and wear properties has been studied in depth. Engineering experiences show that the speed and load also affect the tribological properties, but these have not been systematically analyzed. The purpose of this paper is to evaluate the tribological properties of the commonly used materials (CuPb15Sn5 and 38CrMoAl/42CrMo) for cylinder block/valve plate with different heat treatment and contact pressure at different speed. During the test, tribometer is used to simulate the contact pattern between the valve plate/cylinder block in axial piston pump, the friction coefficient, wear rate and surface topography are analyzed to evaluate the tribological properties of different types of friction samples at different speed. Results indicate that: (1) contact surface of the samples at 1800 r/min is more prone to adhesive wear than those at 500 r/min; (2) in the terms of wear resistance, quench-tempered and nitrided 38CrMoAl (38CrMoAl QTN for short) is better than quench-tempered and nitrided 42CrMo, although they are all commonly used materials in the axial piston pump; (3) 2.5 MPa is the critical contact pressure of the interface between valve plate made of 38CrMoAl QTN and cylinder block made of CuPb15Sn5 on the tribometer, which implies the pressure bearing area at the bottom of the cylinder block should be carefully designed; (4) the valve plate/cylinder block made of 38CrMoAl QTN/CuPb15Sn5 exhibits good tribological properties in a real axial piston pump. This research is useful for the failure analysis and structural optimization design of the valve plates/cylinder block.Jiahai HuangZhenhua DouZhenglei WangLong QuanLinkai NiuSpringerOpenarticleAxial piston pumpValve plate/cylinder blockTribological propertiesHeat treatmentTribometerOcean engineeringTC1501-1800Mechanical engineering and machineryTJ1-1570ENChinese Journal of Mechanical Engineering, Vol 34, Iss 1, Pp 1-17 (2021) |
institution |
DOAJ |
collection |
DOAJ |
language |
EN |
topic |
Axial piston pump Valve plate/cylinder block Tribological properties Heat treatment Tribometer Ocean engineering TC1501-1800 Mechanical engineering and machinery TJ1-1570 |
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Axial piston pump Valve plate/cylinder block Tribological properties Heat treatment Tribometer Ocean engineering TC1501-1800 Mechanical engineering and machinery TJ1-1570 Jiahai Huang Zhenhua Dou Zhenglei Wang Long Quan Linkai Niu Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
description |
Abstract The tribological properties of cylinder block/valve plate is an important consideration in the design of axial piston pump. The effect of materials and heat treatment on friction and wear properties has been studied in depth. Engineering experiences show that the speed and load also affect the tribological properties, but these have not been systematically analyzed. The purpose of this paper is to evaluate the tribological properties of the commonly used materials (CuPb15Sn5 and 38CrMoAl/42CrMo) for cylinder block/valve plate with different heat treatment and contact pressure at different speed. During the test, tribometer is used to simulate the contact pattern between the valve plate/cylinder block in axial piston pump, the friction coefficient, wear rate and surface topography are analyzed to evaluate the tribological properties of different types of friction samples at different speed. Results indicate that: (1) contact surface of the samples at 1800 r/min is more prone to adhesive wear than those at 500 r/min; (2) in the terms of wear resistance, quench-tempered and nitrided 38CrMoAl (38CrMoAl QTN for short) is better than quench-tempered and nitrided 42CrMo, although they are all commonly used materials in the axial piston pump; (3) 2.5 MPa is the critical contact pressure of the interface between valve plate made of 38CrMoAl QTN and cylinder block made of CuPb15Sn5 on the tribometer, which implies the pressure bearing area at the bottom of the cylinder block should be carefully designed; (4) the valve plate/cylinder block made of 38CrMoAl QTN/CuPb15Sn5 exhibits good tribological properties in a real axial piston pump. This research is useful for the failure analysis and structural optimization design of the valve plates/cylinder block. |
format |
article |
author |
Jiahai Huang Zhenhua Dou Zhenglei Wang Long Quan Linkai Niu |
author_facet |
Jiahai Huang Zhenhua Dou Zhenglei Wang Long Quan Linkai Niu |
author_sort |
Jiahai Huang |
title |
Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
title_short |
Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
title_full |
Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
title_fullStr |
Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
title_full_unstemmed |
Tribological Properties of Cylinder Block/Valve Plate Interface of Axial Piston Pump on the Tribometer |
title_sort |
tribological properties of cylinder block/valve plate interface of axial piston pump on the tribometer |
publisher |
SpringerOpen |
publishDate |
2021 |
url |
https://doaj.org/article/63551190179e45ad8f57cfd9ca837172 |
work_keys_str_mv |
AT jiahaihuang tribologicalpropertiesofcylinderblockvalveplateinterfaceofaxialpistonpumponthetribometer AT zhenhuadou tribologicalpropertiesofcylinderblockvalveplateinterfaceofaxialpistonpumponthetribometer AT zhengleiwang tribologicalpropertiesofcylinderblockvalveplateinterfaceofaxialpistonpumponthetribometer AT longquan tribologicalpropertiesofcylinderblockvalveplateinterfaceofaxialpistonpumponthetribometer AT linkainiu tribologicalpropertiesofcylinderblockvalveplateinterfaceofaxialpistonpumponthetribometer |
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1718372320308887552 |