Preparation of Wear-Resistant Coating on Ti6Al4V Alloy by Cold Spraying and Plasma Electrolytic Oxidation

In order to improve the wear resistance of Ti6Al4V alloy, the alloy was first coated with alumina-reinforced aluminum coating (CS-coating) by cold spraying, and then the alloy with CS-coating was processed by plasma electrolytic oxidation (PEO) under unipolar mode and soft sparking mode, respectivel...

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Autores principales: Mingzeng Shao, Wei Wang, Hongbo Yang, Xueer Zhang, Xiaomei He
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/63b8f362db594409ba040252a2a6b646
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Sumario:In order to improve the wear resistance of Ti6Al4V alloy, the alloy was first coated with alumina-reinforced aluminum coating (CS-coating) by cold spraying, and then the alloy with CS-coating was processed by plasma electrolytic oxidation (PEO) under unipolar mode and soft sparking mode, respectively, to prepare wear-resistant PEO coatings. For comparison, Ti6Al4V alloy without CS-coating was also subjected to PEO treatment. The microstructure, phase composition, hardness, and wear resistance of the PEO coatings formed on Ti6Al4V alloy with and without CS-coating were investigated. The results revealed that PEO coatings formed on Ti6Al4V alloy with CS-coating under soft sparking mode contained more α-Al<sub>2</sub>O<sub>3</sub>, possessed larger thickness, more compact microstructure, and higher microhardness than that formed under unipolar mode. The PEO coating formed on Ti6Al4V substrate was mainly composed of TiO<sub>2</sub> and had pores and cracks. Among all these coatings, PEO coating formed on Ti6Al4V alloy with CS-coating under soft sparking mode exhibited the best wear resistance with a wear rate of 1.18 × 10<sup>−5</sup> mm<sup>3</sup>/(Nm), which was only 15.28% of that of the Ti6Al4V substrate. The investigation indicated that the combination of cold spraying and PEO under soft sparking mode is a promising technique for improving the wear resistance of titanium alloy.