Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties

Abstract  Locally natural occurring Iraqi rocks of Bauxite and Porcelanite (after pre calcinations at 1000oC for 1hr) were used, with the addition of different proportions of MgO and Al2O3, to prepare refractory materials. The effects of these additives on the physical and thermal properties of...

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Autor principal: Amel S. Merzah
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Publicado: Al-Khwarizmi College of Engineering – University of Baghdad 2017
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spelling oai:doaj.org-article:6416bbdb99a34bfa8600bf7481a45f472021-12-02T07:16:40ZIraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties10.22153/kej.2017.01.0041818-11712312-0789https://doaj.org/article/6416bbdb99a34bfa8600bf7481a45f472017-12-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/351https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 Abstract  Locally natural occurring Iraqi rocks of Bauxite and Porcelanite (after pre calcinations at 1000oC for 1hr) were used, with the addition of different proportions of MgO and Al2O3, to prepare refractory materials. The effects of these additives on the physical and thermal properties of the prepared refractories were investigated. Many batches of Bauxite/MgO, Bauxite/Al2O3, Bauxite/MgO/Al2O3, and   Porcelanite/ MgO/Al2O3 were prepared. The mixture is milled and classified into different size fractions; fine (less than 45μm) 40%, middle (45-75μm) 40%, and coarse (75-106μm) 20% .                          X-ray diffraction technique was used to identify the structure of Bauxite and Porcelanite rocks. The samples were formed by semi dry pressing with the addition of few drops of water as a binder. These samples were sintered at 1100oC for 2hrs. Physical properties (linear shrinkage, density and porosity), and the thermal properties (thermal conductivity, diffusivity and specific heat) were measured for all the prepared samples.          The results show the increasing of density is susceptible to the thermal properties, and also the addition of Al2O3 and MgO to the natural rocks have a limited effect, and the values of the parameters above  for the natural rocks, were in the levels to be used as a refractory material for lining a metal fusion furnaces and other applications. Keywords: Bauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties. Amel S. MerzahAl-Khwarizmi College of Engineering – University of BaghdadarticleBauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties.Chemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 13, Iss 2 (2017)
institution DOAJ
collection DOAJ
language EN
topic Bauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties.
Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Bauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties.
Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
Amel S. Merzah
Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
description Abstract  Locally natural occurring Iraqi rocks of Bauxite and Porcelanite (after pre calcinations at 1000oC for 1hr) were used, with the addition of different proportions of MgO and Al2O3, to prepare refractory materials. The effects of these additives on the physical and thermal properties of the prepared refractories were investigated. Many batches of Bauxite/MgO, Bauxite/Al2O3, Bauxite/MgO/Al2O3, and   Porcelanite/ MgO/Al2O3 were prepared. The mixture is milled and classified into different size fractions; fine (less than 45μm) 40%, middle (45-75μm) 40%, and coarse (75-106μm) 20% .                          X-ray diffraction technique was used to identify the structure of Bauxite and Porcelanite rocks. The samples were formed by semi dry pressing with the addition of few drops of water as a binder. These samples were sintered at 1100oC for 2hrs. Physical properties (linear shrinkage, density and porosity), and the thermal properties (thermal conductivity, diffusivity and specific heat) were measured for all the prepared samples.          The results show the increasing of density is susceptible to the thermal properties, and also the addition of Al2O3 and MgO to the natural rocks have a limited effect, and the values of the parameters above  for the natural rocks, were in the levels to be used as a refractory material for lining a metal fusion furnaces and other applications. Keywords: Bauxite, Refractory brick, Porcelanite Stone, Physical properties, Thermal properties.
format article
author Amel S. Merzah
author_facet Amel S. Merzah
author_sort Amel S. Merzah
title Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
title_short Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
title_full Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
title_fullStr Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
title_full_unstemmed Iraqi Bauxite and Porcalinite Rocks Based Refractory, Preparation and Studying Properties
title_sort iraqi bauxite and porcalinite rocks based refractory, preparation and studying properties
publisher Al-Khwarizmi College of Engineering – University of Baghdad
publishDate 2017
url https://doaj.org/article/6416bbdb99a34bfa8600bf7481a45f47
work_keys_str_mv AT amelsmerzah iraqibauxiteandporcaliniterocksbasedrefractorypreparationandstudyingproperties
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